Hyster H30-35FT, H40FTS (G001 D810) Forklift Service Manual

Hyster H30-35FT, H40FTS (G001 D810) Forklift Service Manual

Hyster H30-35FT, H40FTS (G001 D810) Forklift Index:

• SECTION 9010 Operational Diagnostic Procedures
  • Group 05 – Operational Checkout
• SECTION 9020 Engine
  • Group 10 – Principles of Operation
  • Group 30 – Observed Symptoms
  • Group 40 – Tests and Adjustments
• SECTION 9030 Electrical System
  • Group 03 – General Maintenance and Diagnostic Data
  • Group 10 – Principles of Operation
  • Group 20 – Diagnostic Trouble Codes
  • Group 30 – Observed Symptoms
• SECTION 9040 Drive Train
  • Group 10 – Principles of Operation
  • Group 30 – Observed Symptoms
  • Group 40 – Tests and Adjustments
• SECTION 9050 Hydraulic Systems
  • Group 10 – Principles of Operation
  • Group 30 – Observed Symptoms
  • Group 33 – Observed Symptoms-Gear Pump
  • Group 35 – Observed Symptoms-Variable Displacement Pump (VDP)
  • Group 40 – Tests and Adjustments
  • Group 43 – Tests and Adjustments-Gear Pump
  • Group 45 – Tests and Adjustments-Variable Displacement Pump (VDP)
• SECTION 9060 Operators Station
  • Group 10 – Principles of Operation
• SECTION 9070 Front End (Mast) and Chassis
  • Group 10 – Principles of Operation
  • Group 30 – Observed Symptoms
• SECTION 9080 Supplementary Data
  • Group 50 – Abbreviations and Acronyms
  • Group 60 – Special Tools List
  • Group 70 – Fault Mode Indicator Reference
  • Group 80 – Supplier Specification Data

• SECTION 9010 Operational Diagnostic Procedures
  • Group 05 – Operational Checkout
• SECTION 9020 Engine
  • Group 10 – Principles of Operation
  • Group 30 – Observed Symptoms
  • Group 40 – Tests and Adjustments
• SECTION 9030 Electrical System
  • Group 03 – General Maintenance and Diagnostic Data
  • Group 10 – Principles of Operation
  • Group 20 – Diagnostic Trouble Codes
  • Group 30 – Observed Symptoms
• SECTION 9040 Drive Train
  • Group 10 – Principles of Operation
  • Group 30 – Observed Symptoms
  • Group 40 – Tests and Adjustments
• SECTION 9050 Hydraulic Systems
  • Group 10 – Principles of Operation
  • Group 30 – Observed Symptoms
  • Group 33 – Observed Symptoms-Gear Pump
  • Group 35 – Observed Symptoms-Variable Displacement Pump (VDP)
  • Group 40 – Tests and Adjustments
  • Group 43 – Tests and Adjustments-Gear Pump
  • Group 45 – Tests and Adjustments-Variable Displacement Pump (VDP)
• SECTION 9060 Operators Station
  • Group 10 – Principles of Operation
• SECTION 9070 Front End (Mast) and Chassis
  • Group 10 – Principles of Operation
  • Group 30 – Observed Symptoms
• SECTION 9080 Supplementary Data
  • Group 50 – Abbreviations and Acronyms
  • Group 60 – Special Tools List
  • Group 70 – Fault Mode Indicator Reference
  • Group 80 – Supplier Specification Data

• General Information About Diagrams and Schematics
  • Symbol Definitions
  • Diagrams Manual Applications
• Diagrams and Schematics

• General Information About Diagrams and Schematics
  • Symbol Definitions
  • Diagrams Manual Applications
• Diagrams and Schematics

• General
  • Serial Number Data
  • How to Move a Disabled Lift Truck
  • How to Tow the Lift Truck
  • How to Put a Lift Truck on Blocks
    • How to Raise Drive Tires
    • How to Raise the Steering Tires
  • How To Clean A Lift Truck
• Maintenance Schedule
• Maintenance Procedures Every 8 Hours or Daily
  • How to Make Checks With Engine Stopped
    • Tires and Wheels
    • Safety Labels
    • Mast, Carriage, Lift Chains, Header Hoses, Attachment
    • Operator Restraint System
    • Hood and Seat Latches
    • Engine Compartment
    • Paper Application
    • Fuel, Oil, and Coolant Leaks, Check
    • Direct Electronic Pressure Regulator (DEPR), Check
    • Hydraulic Hoses
    • Coolant Hoses
    • Steering Column Gas Cylinder
    • Transmission
    • Hydraulic System Oil
    • Engine Oil
    • Air Filter
    • Forks
  • How to Make Checks With Engine Running
    • Indicator Lights, Horn, Fuses, and Relays
    • Service Brakes
    • Parking Brake
    • Engine Oil Pressure
    • Cooling System
    • Steering System
    • Control Levers and Pedals
    • Lift System, Operate
• First Service After First 100 Hours of Operation
  • PSI 2.0L LPG Engine Oil and Oil Filter
  • Yanmar Engine Oil and Oil Filter
• Maintenance Procedures Every 250 Hours or 6 Months
  • PSI 2.0L LPG Engine Oil and Oil Filter
  • Drain Oil From LPG Vaporizer Regulator (LPG Converter)
  • Cleaning Carbon Buildup From Intake Valves – PSI 2.0 LPG Engine
• Maintenance Procedures Every 500 Hours or 6 Months
  • Hydraulic System Oil
  • Battery
  • Yanmar 2.6L Engine Oil and Oil Filter Change
  • Yanmar 2.6L Engine Drive Belt
  • Clean Debris From Radiator Core
  • Transmission Oil Level
  • Forks
    • Inspect
  • Mast Lubrication
  • Header Hose Checks
  • Lift Chain Lubrication
  • Tilt Cylinder Lubrication
  • Master Cylinder Rod End Pin Lubrication
  • Manual Hydraulic Levers Lubrication
  • Brake Fluid
  • Parking Brake Adjustment
  • Tie Rod Lubrication
  • Differential and Drive Axle Oil
• Maintenance Procedures Every 1000 Hours or 6 Months
  • Valve Clearance, Check and Adjust, Yanmar 2.6L Diesel Engine
  • Drive Belt Check, PSI Engine
  • LPG Fuel Filter Element Replace, PSI 2.0L LPG Engine
    • Remove
    • Install
  • Fuel Filter Replacement, Yanmar Engine
  • Priming the Fuel System (Yanmar)
  • Lift Chains Wear Check
  • Lift Chain Lubrication
  • Integral Sideshift Carriage, Check Bearings
  • Integral Sideshift Carriage, Check Lower Mounting Hooks
  • Steering Axle
  • Control Levers and Pedals
  • Ignition System, PSI Engine
  • PCV System, PSI 2.0L LPG Engine
• Maintenance Procedures Every 2000 Hours or 1 Year
  • Hydraulic System
    • Hydraulic Oil Filter Element, Replace
    • Hydraulic Tank Breather, Replace
  • Air Filter
  • Oxygen Sensor
  • PCV System, PSI Engines
  • Forks, Inspect
  • Fuel Injector, Yanmar Engines
  • Integral Sideshift Carriage
    • Bearings, Replace
  • Transmission Oil and Oil Filter, Replace
    • Remove
    • Clean and Inspect
    • Install
  • Brake Fluid Change
  • Steering Axle Wheel Bearings
  • Service Brakes
  • Drive Axle and Differential Oil, Change
• Maintenance Procedures Every 4000 Hours or 2 Years
  • Hydraulic Oil, Change
  • Cooling System
• Maintenance Procedures Every 6000 Hours
  • Timing Belt Change, PSI Engine
• Safety Procedures When Working Near Mast
• Hood Latch Check
• Lift Chain Adjustments
• Jump-Starting the Lift Truck
  • Jump-Starting Using a Battery Charger
  • Jump-Starting a Lift Truck Using Another Lift Truck
• Welding Repairs
• Overhead Guard Changes
• Wheel Repair
  • General
  • How to Change Solid Rubber Tire (S Series)
    • Remove and Install Tire on Wheel
  • Pneumatic Tire With Tube, Repair
    • Remove Wheels From Lift Truck
    • Remove Tire From Wheel
    • Install Wheel in Tire
    • Add Air to Pneumatic Tires With Tube
    • Wheels, Install
  • Pneumatic Tubeless Tire, Repair
    • Remove Wheels From Lift Truck
    • Add Air to Pneumatic Tubeless Tire
    • Wheels, Install
  • Solid Rubber Tires on Pneumatic Wheels, Change
• Adhesives and Sealants

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