Hyster H300HD, H330HD, H360HD, H360HD-12EC (G019 D877) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 3292

File Size: 230.95 MB (Speed Download Link)

Brand: Hyster

Model: H300HD2, H330HD2, H360HD2, H360HD2-EC (H019 D877) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster H300HD, H330HD, H360HD, H360HD-12EC (G019 D877) Forklift Service Manual

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Hyster H300HD, H330HD, H360HD, H360HD-12EC (G019 D877) Forklift Index:

Series Code / Model Designation Reference Table
General
Transmission Repair
- Remove
- Disassemble
  - Reverse and Second-Speed Clutch
- Clean and Inspect
  - Housings
  - Oil Seals and Gaskets
  - Bearings
  - Gears and Shafts
- Assemble
  - Reverse and Second-Speed Clutch
- Install
Control Valve Removal and Installation
- Remove
- Install
  - Control Valve Components
Control Valve Disassemble and Assemble
- Remove
  - Control Valve Cover
  - Control Valve Components
- Install
  - Control Valve Components
  - Control Valve Cover
  - Transmission Frame Bracket
Torque Specifications
- Torque Specifications for Lubricated or Plated Screw Threads
Troubleshooting

Series Code / Model Designation Reference Table
General
Transmission Repair
- Remove
- Disassemble
  - Reverse and Second-Speed Clutch
- Clean and Inspect
  - Housings
  - Oil Seals and Gaskets
  - Bearings
  - Gears and Shafts
- Assemble
  - Reverse and Second-Speed Clutch
- Install
Control Valve Removal and Installation
- Remove
- Install
  - Control Valve Components
Control Valve Disassemble and Assemble
- Remove
  - Control Valve Cover
  - Control Valve Components
- Install
  - Control Valve Components
  - Control Valve Cover
  - Transmission Frame Bracket
Torque Specifications
- Torque Specifications for Lubricated or Plated Screw Threads
Troubleshooting

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission

toc
- Hydraulic System
- Safety Precautions Maintenance and Repair
- General
- Description and Operation
  - Hydraulic Tank
  - Hydraulic Pump
  - Steering Priority Flow Valve
  - Pilot Valve
  - Main Control Valve
  - Unloader Valve
  - Hydraulic Operation
- Checks and Adjustments
  - Quick Disconnect Fittings
  - Steering Priority Flow Valve
  - Steering Relief Pressure
  - Modulator Valve
  - Pilot Valve and Pressure Reducing Valve
  - Accumulator
  - Filter
  - Main Control Valve
  - Check Valves
  - Unloader Valve
- Hydraulic Pump Repair
  - Remove
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Install
- Pilot Accumulator Replacement
  - Remove
  - Install
- Pilot Valve Repair
  - Remove
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Install
- Control Levers and Joystick Repair
  - Remove
  - Install
- Calibration and Diagnostics
  - General
  - Description
  - General Startup
  - Hydraulic Controls Program
  - Calibration
  - Valve Flow Adjustment
  - Diagnostics
  - Calibration System Shutdown
- LED Diagnostics
- Electrical Connections
- Specifications
tables
- Table 1. Main Control Valve Port Settings
- Table 2. Processor Speed Settings
- Table 3. PWM Board LED Error Codes
- Table 4. Altering PT FLT I/O Board LED’s (Old Logic)
- Table 5. Altering PT FLT I/O Board LED’s (New Logic)
- Table 6. Fixed PT Logic I/O Boards LED’s
- Table 7. ECH
- Table 8. PWM Driver Module
- Table 9. Input/Output Module 1
- Table 10. Input/Output Module 2
- Table 11. Altering PT FLT
- Table 12. Fixed PT FLT
- Table 13. ECH