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Hyster H300HD2, H330HD2, H360HD2, H360HD2-EC (J019 F877) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 2792

File Size: 165.58 MB (Speed Download Link)

Brand: Hyster

Model: H300HD2, H330HD2, H360HD2, H360HD2-EC, H210-48HD2, H230-48HD2, H250-48HD2 (L019 H877) Forklift

Type of Document: Service Manual

Categories: ,

$ 45

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Hyster H300HD2, H330HD2, H360HD2, H360HD2-EC (J019 F877) Forklift Service Manual

Hyster H300HD2, H330HD2, H360HD2, H360HD2-EC (J019 F877) Forklift Service Manual

These H300–H360 HD2 Hyster forklifts live in rough yards—steel mills, ports, lumber, heavy fabrication—where they’re lifting big, awkward loads all day. This service manual is what I’d pull out when I need to trace a hydraulic issue, verify a steering complaint, or strip down a mast component without guessing. For example, if the truck starts creeping in gear or won’t lift smoothly under load, this book walks you through a logical set of checks so you can isolate whether it’s hydraulic, transmission, or control-related before you start replacing parts.

Applications & Use Cases

  • Diagnose hydraulic faults by following step-by-step checks to separate pump, valve, and cylinder problems.
  • Plan disassembly and reassembly of mast, carriage, and axle components so parts come off and go back on in the right order.
  • Verify adjustments on linkages, brakes, and steering after repairs to keep the truck tracking straight and stopping evenly.
  • Trace electrical issues in starting, charging, or safety circuits with a clear path from symptom to likely cause.
  • Set up a safe workflow for major jobs like transmission removal, using the manual to stage lifting points and support methods.

FAQ

Q: Can I use this manual on a tablet in the yard?

A: Yes, it’s practical to run it on a tablet so you can zoom diagrams and search terms right next to the truck.

Q: Is it worth printing sections of this manual?

A: Many techs print just the pages for the job they’re doing, put them in a sleeve, and mark notes as they test and adjust.

Safety Note

Always lock out the truck, secure raised components, and follow the manual’s support and lifting guidance before you loosen or remove anything heavy.

📘 Show Index

Hyster H300HD2, H330HD2, H360HD2, H360HD2-EC (J019 F877) Forklift Index:

  • Series Code / Model Designation Reference Table
  • General
  • Description of Operation
    • Cab Structure
    • Cab Tilt System
    • Cab Tip-Up System
    • Tilting the Cab
      • Raising
      • Lowering
  • Remove and Install
    • Cab Door Assembly
      • Cab Door
      • Door Hinge
      • Door Latch
      • Door Handle
      • Door Release
      • Door Push Button
    • Cab Tilt System
      • Electric Tilt Pump
      • Hand Tilt Pump
      • Cab Tilt Cylinder
      • Latch
    • Brake and Inching Pedal
      • Remove
      • Install
    • Accelerator Pedal and Sensor
      • Remove
      • Install
      • Adjust Sensor
    • Seat Assembly
      • Seat
      • Seat Cushion
      • Back Cushion
      • Seat Suspension Replacement
      • Boot Replacement
    • Power Assist Armrest
      • Release Cable
      • Gas Spring
      • Joystick
      • Electrical Levers
      • Armrest Rocker Switches
      • Armrest Top Cover
    • Instrument Panel
      • Key Switch
      • 12V Power Socket
      • Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
      • Cable-Operated Heater Control (Heater Only)
      • Air Conditioning Switch Replacement
      • Instrument Panel Rocker Switches Replacement
      • Parking Brake Switch
      • Indicator Display Replacement
      • Instrument Panel Top Console
    • Steering Wheel and Column Assembly
      • Steering Wheel and Horn
      • Steering Column Assembly
      • Adjustment Handle
      • Main Warning Lights
      • Shift Lever
      • Turn Signal Lever
    • Window Wipers
      • Window Wiper Assembly Replacement
      • Window Wiper Motor Replacement
      • Rear Window Wiper Motor Assembly
      • Top Window Wiper Motor Assembly
    • Window Washer System
      • Window Washer Reservoir and Pumps
      • Window Washer Hoses
    • Window Washer Spray Nozzles
      • Front Window
      • Rear Window
      • Top Window
    • Window Replacement
      • Front Window
      • Rear Window
      • Top Window
      • Door, Upper/Lower Window
      • Sliding Window and Sliding Tracks
      • Weather Strip Replacement
      • Window Stopper Replacement
      • Window Seal Replacement
      • Sliding Window Frame
    • Floor Mat
      • Front Floor Mat
      • Rear Floor Mat
    • Radio Console
      • Remove
      • Install
    • Air Duct Replacement
      • Remove Front
      • Remove Rear
      • Install
    • Accessories
      • Mirror Replacement
      • Sunshade Replacement
      • Map Light Replacement
      • Interior Fan Replacement
      • Training Seat
    • Label Replacement
  • Checks and Adjustments
    • Check Oil Level for Cab Tilt System
    • Door Striker Pin Adjustment
    • Brake Pedal Adjustment
      • Dry Brake
      • Wet Brake
    • Inching Pedal Adjustment
    • Inching Pedal Sensor Adjustment
      • Sensor Adjustment Using Dana Dashboard Software
      • Sensor Adjustment using the APC200 Display
      • Sensor Adjustment for Trucks with ZF Transmission
    • Inching Pedal Sensor Calibration
      • Sensor Calibration using Dana Dashboard Software
      • Sensor Calibration using APC200 Display
      • Sensor Calibration for Trucks with ZF Transmission
  • Series Code / Model Designation Reference Table
  • General
  • Description of Operation
    • Cab Structure
    • Cab Tilt System
    • Cab Tip-Up System
    • Tilting the Cab
      • Raising
      • Lowering
  • Remove and Install
    • Cab Door Assembly
      • Cab Door
      • Door Hinge
      • Door Latch
      • Door Handle
      • Door Release
      • Door Push Button
    • Cab Tilt System
      • Electric Tilt Pump
      • Hand Tilt Pump
      • Cab Tilt Cylinder
      • Latch
    • Brake and Inching Pedal
      • Remove
      • Install
    • Accelerator Pedal and Sensor
      • Remove
      • Install
      • Adjust Sensor
    • Seat Assembly
      • Seat
      • Seat Cushion
      • Back Cushion
      • Seat Suspension Replacement
      • Boot Replacement
    • Power Assist Armrest
      • Release Cable
      • Gas Spring
      • Joystick
      • Electrical Levers
      • Armrest Rocker Switches
      • Armrest Top Cover
    • Instrument Panel
      • Key Switch
      • 12V Power Socket
      • Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
      • Cable-Operated Heater Control (Heater Only)
      • Air Conditioning Switch Replacement
      • Instrument Panel Rocker Switches Replacement
      • Parking Brake Switch
      • Indicator Display Replacement
      • Instrument Panel Top Console
    • Steering Wheel and Column Assembly
      • Steering Wheel and Horn
      • Steering Column Assembly
      • Adjustment Handle
      • Main Warning Lights
      • Shift Lever
      • Turn Signal Lever
    • Window Wipers
      • Window Wiper Assembly Replacement
      • Window Wiper Motor Replacement
      • Rear Window Wiper Motor Assembly
      • Top Window Wiper Motor Assembly
    • Window Washer System
      • Window Washer Reservoir and Pumps
      • Window Washer Hoses
    • Window Washer Spray Nozzles
      • Front Window
      • Rear Window
      • Top Window
    • Window Replacement
      • Front Window
      • Rear Window
      • Top Window
      • Door, Upper/Lower Window
      • Sliding Window and Sliding Tracks
      • Weather Strip Replacement
      • Window Stopper Replacement
      • Window Seal Replacement
      • Sliding Window Frame
    • Floor Mat
      • Front Floor Mat
      • Rear Floor Mat
    • Radio Console
      • Remove
      • Install
    • Air Duct Replacement
      • Remove Front
      • Remove Rear
      • Install
    • Accessories
      • Mirror Replacement
      • Sunshade Replacement
      • Map Light Replacement
      • Interior Fan Replacement
      • Training Seat
    • Label Replacement
  • Checks and Adjustments
    • Check Oil Level for Cab Tilt System
    • Door Striker Pin Adjustment
    • Brake Pedal Adjustment
      • Dry Brake
      • Wet Brake
    • Inching Pedal Adjustment
    • Inching Pedal Sensor Adjustment
      • Sensor Adjustment Using Dana Dashboard Software
      • Sensor Adjustment using the APC200 Display
      • Sensor Adjustment for Trucks with ZF Transmission
    • Inching Pedal Sensor Calibration
      • Sensor Calibration using Dana Dashboard Software
      • Sensor Calibration using APC200 Display
      • Sensor Calibration for Trucks with ZF Transmission

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