Hyster H360XD36, H360XD48 (C238) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 2440

File Size: 145.51 MB (Speed Download Link)

Brand: Hyster

Model: H360XD36, H360XD48 (C238) Forklift

Type of Document: Service Manual

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Hyster H360XD36, H360XD48 (C238) Forklift Service Manual

Hyster H360XD36, H360XD48 (C238) Forklift Index:

Series Code / Model Designation Reference Table
General
- Precautions
Special Tools
Section 1 – Drive Shaft Repair
- Drive Shaft Assembly
  - Remove
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Install
Section 2 – Engine and Transmission Repair
- Engine and Transmission Assembly
  - Remove
  - Install
  - Engine Repair
- Transmission Assembly
  - Remove
  - Install
- Transmission Components
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Transmission Oil Filter Assembly
  - Transmission Control Valve
- Transmission Test and Calibration
  - Precautions
  - Transmission Oil Sampling
  - Stall Test
  - Inch Pedal Calibration
  - Brake and Inch Pedal Adjustment
  - Inch Sensor Adjustment
  - Inch Pedal Calibration
  - Clutch Calibration
  - Control Valve Pressure Checks
  - Speed and Temperature Sensor Checks
  - Electrical Specifications
Section 3 – Engine Intake and Exhaust Repair
- Air Filter Assembly
  - Remove
  - Install
- Exhaust System (Tier 3/Stage IIIA)
  - Remove
  - Install
- Exhaust System (Tier 4F/Stage IV)
  - Exhaust Pipes High Mount
  - Exhaust Pipes and Diffuser Low Mount
- Engine After Treatment (EAS) System (Tier4F\Stage IV)
  - Engine After Treatment System Assembly
  - Engine After Treatment (EAS) System Components
- DEF System
  - DEF System Assembly
  - DEF System Components
  - DEF System Checks and Adjustments
- Fuel Tank
  - Remove
  - Clean and Repair
  - Install
Section 4 – Drive Axle Repair
- Drive Axle Assembly
  - Remove
  - Install
- Drive Axle Components
  - Planetary Gear Assembly
  - Service Brake Assembly
  - Differential Assembly
  - Parking Brake
- Drive Axle Checks and Adjustments
  - Oil Drain and Refill Procedures
  - Wheel Bearing Preload
  - Parking Brake Adjustments
- Drive Axle Torque Specifications
Section 5 – Steering Axle Repair
- Steering Axle Assembly
  - Remove
  - Install
- Steering Axle Components
  - Tie Rod
  - Steering Cylinder
  - Hubs
  - Spindle
- Steering Axle Checks and Adjustments
  - Maximum Steering Angle Adjustment
  - Torque Specifications
  - Torque Specifications

Series Code / Model Designation Reference Table
General
- Precautions
Special Tools
Section 1 – Drive Shaft Repair
- Drive Shaft Assembly
  - Remove
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Install
Section 2 – Engine and Transmission Repair
- Engine and Transmission Assembly
  - Remove
  - Install
  - Engine Repair
- Transmission Assembly
  - Remove
  - Install
- Transmission Components
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Transmission Oil Filter Assembly
  - Transmission Control Valve
- Transmission Test and Calibration
  - Precautions
  - Transmission Oil Sampling
  - Stall Test
  - Inch Pedal Calibration
  - Brake and Inch Pedal Adjustment
  - Inch Sensor Adjustment
  - Inch Pedal Calibration
  - Clutch Calibration
  - Control Valve Pressure Checks
  - Speed and Temperature Sensor Checks
  - Electrical Specifications
Section 3 – Engine Intake and Exhaust Repair
- Air Filter Assembly
  - Remove
  - Install
- Exhaust System (Tier 3/Stage IIIA)
  - Remove
  - Install
- Exhaust System (Tier 4F/Stage IV)
  - Exhaust Pipes High Mount
  - Exhaust Pipes and Diffuser Low Mount
- Engine After Treatment (EAS) System (Tier4F\Stage IV)
  - Engine After Treatment System Assembly
  - Engine After Treatment (EAS) System Components
- DEF System
  - DEF System Assembly
  - DEF System Components
  - DEF System Checks and Adjustments
- Fuel Tank
  - Remove
  - Clean and Repair
  - Install
Section 4 – Drive Axle Repair
- Drive Axle Assembly
  - Remove
  - Install
- Drive Axle Components
  - Planetary Gear Assembly
  - Service Brake Assembly
  - Differential Assembly
  - Parking Brake
- Drive Axle Checks and Adjustments
  - Oil Drain and Refill Procedures
  - Wheel Bearing Preload
  - Parking Brake Adjustments
- Drive Axle Torque Specifications
Section 5 – Steering Axle Repair
- Steering Axle Assembly
  - Remove
  - Install
- Steering Axle Components
  - Tie Rod
  - Steering Cylinder
  - Hubs
  - Spindle
- Steering Axle Checks and Adjustments
  - Maximum Steering Angle Adjustment
  - Torque Specifications
  - Torque Specifications

Series Code / Model Designation Reference Table
General
Section 1 – Electrical
- General Fault Finding
  - Preparation
  - Define the Problem Area
  - Identify Possible Causes of Malfunction
  - Determine the Most Probable Cause
  - Fuse Check
  - Wiring Check
  - Component Check
  - Repair and Test
- Harnesses and Connectors
  - Harnesses Overview
  - Harness Connectors and Terminals
  - Wire Harness Identification and Connector Location
  - Fuses and Relays
- CANbus Circuit
- Greasing System Electrical
Section 2 – Controls
- Information Display
  - General
  - Information Display Overview
  - Information Display Diagram and Connectors
- Fault Codes
  - Transmission Calibration
Section 3 – User Interface Display
- Navigation Key
- Startup Sequence
- Home Screen
  - Screen Brightness Menu
  - HVAC Controls Menu
- Logging in
  - Log In/Out
- View the fault log
  - Fault Log
- View the hardware and software versions
- Calibrations
  - Calibrate the clutch pack
  - Calibrate the brake pedal
  - Calibrate the accelerator pedal
  - Calibrate the load weight sensor
- Diagnostics Menu
  - Hydraulics
  - Drive
  - Controllers
  - Overview
- Settings
  - Hydraulics
  - Operators
  - Maintenance
  - Truck Setup
- Display Flow Chart

Series Code / Model Designation Reference Table
General
Section 1 – Electrical
- General Fault Finding
  - Preparation
  - Define the Problem Area
  - Identify Possible Causes of Malfunction
  - Determine the Most Probable Cause
  - Fuse Check
  - Wiring Check
  - Component Check
  - Repair and Test
- Harnesses and Connectors
  - Harnesses Overview
  - Harness Connectors and Terminals
  - Wire Harness Identification and Connector Location
  - Fuses and Relays
- CANbus Circuit
- Greasing System Electrical
Section 2 – Controls
- Information Display
  - General
  - Information Display Overview
  - Information Display Diagram and Connectors
- Fault Codes
  - Transmission Calibration
Section 3 – User Interface Display
- Navigation Key
- Startup Sequence
- Home Screen
  - Screen Brightness Menu
  - HVAC Controls Menu
- Logging in
  - Log In/Out
- View the fault log
  - Fault Log
- View the hardware and software versions
- Calibrations
  - Calibrate the clutch pack
  - Calibrate the brake pedal
  - Calibrate the accelerator pedal
  - Calibrate the load weight sensor
- Diagnostics Menu
  - Hydraulics
  - Drive
  - Controllers
  - Overview
- Settings
  - Hydraulics
  - Operators
  - Maintenance
  - Truck Setup
- Display Flow Chart

Series Code / Model Designation Reference Table
General
Section 1 – Electrical
- General Fault Finding
  - Preparation
  - Define the Problem Area
  - Identify Possible Causes of Malfunction
  - Determine the Most Probable Cause
  - Fuse Check
  - Wiring Check
  - Component Check
  - Repair and Test
- Harnesses and Connectors
  - Harnesses Overview
  - Harness Connectors and Terminals
  - Wire Harness Identification and Connector Location
  - Fuses and Relays
- CANbus Circuit
- Greasing System Electrical
Section 2 – Controls
- Information Display
  - General
  - Information Display Overview
  - Information Display Diagram and Connectors
- Fault Codes
  - Transmission Calibration
Section 3 – User Interface Display
- Navigation Key
- Startup Sequence
- Home Screen
  - Screen Brightness Menu
  - HVAC Controls Menu
- Logging in
  - Log In/Out
- View the fault log
  - Fault Log
- View the hardware and software versions
- Calibrations
  - Calibrate the clutch pack
  - Calibrate the brake pedal
  - Calibrate the accelerator pedal
  - Calibrate the load weight sensor
- Diagnostics Menu
  - Hydraulics
  - Drive
  - Controllers
  - Overview
- Settings
  - Hydraulics
  - Operators
  - Truck Setup
- Display Flow Chart