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Hyster H400-500HD-EC (B214) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 3304

File Size: 217.80 MB (Speed Download Link)

Brand: Hyster

Model: H400-500HD-EC (B214) Forklift

Type of Document: Service Manual

Categories: ,

$ 45

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Hyster H400-500HD-EC (B214) Forklift Service Manual

Hyster H400-500HD-EC (B214) Forklift Service Manual

These H400-500HD-EC container-handling forklifts spend their lives in ports, yards, and freight terminals, moving heavy boxes all day on rough ground. This service manual is what I’d keep open when I’m chasing drivetrain issues, planning a teardown, or putting a rebuilt transmission back in. If, for example, the truck won’t shift properly under load, I’d use this book to trace the fault step by step—checking linkages, pressures, and components—before I ever start unbolting big iron.

Applications & Use Cases

  • Tracing transmission faults from a symptom (slip, no drive, harsh shift) to specific checks so you can confirm the bad part instead of guessing.
  • Planning safe removal and reinstallation of the transmission and related components, including what needs to come off first and how to support the assembly.
  • Guiding disassembly and reassembly so parts go back in the right order and orientation, reducing repeat failures and leaks.
  • Verifying adjustments after repair—linkages, controls, and clearances—so the truck drives correctly under load.
  • Supporting preventive maintenance, helping you inspect wear points before they turn into downtime.

FAQ

Q: Can I use this manual on a tablet in the yard?

A: Yes, it’s practical to keep it on a tablet or laptop so you can zoom diagrams and search quickly while working on the truck.

Q: Is it worth printing sections of this manual?

A: Many techs print only the pages they need for a job, keep them at the bench, then update or replace them as procedures change or get marked up.

Safety Note

Always follow the manual’s support, lockout, and lifting instructions before loosening any major drivetrain or chassis components.

📘 Show Index

Hyster H400-500HD-EC (B214) Forklift Index:

  • toc
    • Transmission Repair
    • Safety Precautions Maintenance and Repair
    • General
    • Transmission Repair
      • Remove
      • Disassemble
      • Clean and Inspect
      • Assemble
      • Install
    • Control Valve Removal and Installation
      • Remove
      • Install
    • Torque Specifications
      • Torque Specifications for Lubricated or Plated Screw Threads
  • tables
    • Table 1. Grade 5
    • Table 2. Grade 8
    • Table 3. Grades 8.8, 10.9, and 12.9
    • Table 4. Grades 8.8, 10.9, and 12.9
    • Table 5. Elastic Stop Nut Torque
    • Table 6. O-ring Port Plug Torque Chart
    • Table 7. Pipe Plug Torque Chart
    • Table 8. Pipe Plug Torque Chart
  • toc
    • Transmission Repair
    • Safety Precautions Maintenance and Repair
    • General
    • Transmission Repair
      • Remove
      • Disassemble
      • Clean and Inspect
      • Assemble
      • Install
    • Control Valve Removal and Installation
      • Remove
      • Install
    • Torque Specifications
      • Torque Specifications for Lubricated or Plated Screw Threads
  • tables
    • Table 1. Grade 5
    • Table 2. Grade 8
    • Table 3. Grades 8.8, 10.9, and 12.9
    • Table 4. Grades 8.8, 10.9, and 12.9
    • Table 5. Elastic Stop Nut Torque
    • Table 6. O-ring Port Plug Torque Chart
    • Table 7. Pipe Plug Torque Chart
    • Table 8. Pipe Plug Torque Chart
  • Series Code / Model Designation Reference Table
  • General
  • Description of Operation
    • Cab Structure
    • Cab Tilt System
    • Cab Tip-Up System
    • Tilting the Cab
      • Raising
      • Lowering
  • Remove and Install
    • Cab Door Assembly
      • Cab Door
      • Door Hinge
      • Door Latch
      • Door Handle
      • Door Release
      • Door Push Button
    • Cab Tilt System
      • Electric Tilt Pump
      • Hand Tilt Pump
      • Cab Tilt Cylinder
      • Latch
    • Brake and Inching Pedal
      • Remove
      • Install
    • Accelerator Pedal and Sensor
      • Remove
      • Install
      • Adjust Sensor
    • Seat Assembly
      • Seat
      • Seat Cushion
      • Back Cushion
      • Seat Suspension Replacement
      • Boot Replacement
    • Power Assist Armrest
      • Release Cable
      • Gas Spring
      • Joystick
      • Electrical Levers
      • Armrest Rocker Switches
      • Armrest Top Cover
    • Instrument Panel
      • Key Switch
      • 12V Power Socket
      • Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
      • Cable-Operated Heater Control (Heater Only)
      • Air Conditioning Switch Replacement
      • Instrument Panel Rocker Switches Replacement
      • Parking Brake Switch
      • Indicator Display Replacement
      • Instrument Panel Top Console
    • Steering Wheel and Column Assembly
      • Steering Wheel and Horn
      • Steering Column Assembly
      • Adjustment Handle
      • Main Warning Lights
      • Shift Lever
      • Turn Signal Lever
    • Window Wipers
      • Window Wiper Assembly Replacement
      • Window Wiper Motor Replacement
      • Rear Window Wiper Motor Assembly
      • Top Window Wiper Motor Assembly
    • Window Washer System
      • Window Washer Reservoir and Pumps
      • Window Washer Hoses
    • Window Washer Spray Nozzles
      • Front Window
      • Rear Window
      • Top Window
    • Window Replacement
      • Front Window
      • Rear Window
      • Top Window
      • Door, Upper/Lower Window
      • Sliding Window and Sliding Tracks
      • Weather Strip Replacement
      • Window Stopper Replacement
      • Window Seal Replacement
      • Sliding Window Frame
    • Floor Mat
      • Front Floor Mat
      • Rear Floor Mat
    • Radio Console
      • Remove
      • Install
    • Air Duct Replacement
      • Remove Front
      • Remove Rear
      • Install
    • Accessories
      • Mirror Replacement
      • Sunshade Replacement
      • Map Light Replacement
      • Interior Fan Replacement
      • Training Seat
    • Label Replacement
  • Checks and Adjustments
    • Check Oil Level for Cab Tilt System
    • Door Striker Pin Adjustment
    • Brake Pedal Adjustment
      • Dry Brake
      • Wet Brake
    • Inching Pedal Adjustment
    • Inching Pedal Sensor Adjustment
      • Sensor Adjustment Using Dana Dashboard Software
      • Sensor Adjustment using the APC200 Display
      • Sensor Adjustment for Trucks with ZF Transmission
    • Inching Pedal Sensor Calibration
      • Sensor Calibration using Dana Dashboard Software
      • Sensor Calibration using APC200 Display
      • Sensor Calibration for Trucks with ZF Transmission

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