Hyster H45-65XM (H177 A875) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages (Total): 4738

File Size (Total): 190.57 MB (Speed Download Link)

Brand: Hyster

Model: H45-65XM (H177 A875) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster H45-65XM (H177 A875) Forklift Service Manual

📘 Show Index

Hyster H45-65XM (H177 A875) Forklift Index:

toc
- Perkins Diesel Engines
- Safety Precautions Maintenance and Repair
- Description
- General Safety Rules
- Engine Removal and Installation
  - General
  - Lifting Engine
- Engine Identification
  - General
  - Engine Data
- Cylinder Head Assembly Repair
  - Description
  - Valve Cover
  - Rocker Assembly
  - Cylinder Head
  - Valves and Valve Springs
  - Valve Guides
- Piston and Connecting Rod Assembly Repair
  - Description
  - Connecting Rod Bearings, Replace
  - Piston and Connecting Rods
  - Piston Rings
- Crankshaft Assembly Repair
  - Description
  - Crankshaft Pulley
  - Rear Oil Seal
  - Thrust Washers
  - Main Bearings
  - Crankshaft
  - Front and Rear Bearing Cap Seals, Install
- Timing Case and Timing Gears Repair
  - Description
  - Timing Case
  - Front Oil Seal
  - Idler Gear
  - Idler Gear Bushings, Replace
  - Idler Gear Hub
  - Camshaft Assembly, Fuel Injection Pump
  - Camshaft Assembly, Valves
  - Crankshaft Gear
  - Timing Case Backplate
- Cylinder Block Assembly Repair
  - Description
  - Cylinder Block
- Engine Timing
  - Description
  - Set Timing of Number One Piston to Top Dead Center (TDC)
  - Valve Timing, Check
  - Fuel Pump Timing Check
- Lubrication System Repair
  - Description
  - Oil Filter, Replace
  - Oil Sump
  - Oil Pump
  - Relief Valve
- Fuel System Repair
  - Description
  - Fuel Filter, Replace
  - Fuel Injectors
  - Fuel Pump
  - Water Separator
  - Fuel Injection Pump
  - Fuel System Air Removal
  - Governor Weight Assembly
  - Engine Speed Control Assembly
  - Fuel Injection Pump Linkage
  - Record Maximum Fuel Position
  - Electrical Stop Solenoid
- Cooling System Repair
  - Description
  - Thermostat, Replace
  - Coolant Pump
  - Fan
- Flywheel and Housing Repair
  - Description
  - Flywheel
  - Ring Gear, Replace
  - Flywheel Housing
- Electrical System Repair
  - Drive Belt
  - Alternator
  - Starter Motor
  - Glow Plugs
- Engine Specifications
  - Cylinder Head Assembly
  - Piston and Connecting Rods
  - Crankshaft Assembly
  - Timing Case and Gear Assembly
  - Engine Block Assembly
  - Timing Data
  - Lubrication System
  - Fuel System
  - Cooling System
  - Electrical Equipment
- Torque Specifications
  - Cylinder Head Assembly
  - Piston and Connecting Rod Assemblies
  - Crankshaft Assembly
  - Timing Case and Drive Assembly
  - Lubrication System
  - Fuel System
  - Cooling System
  - Flywheel
  - Valve Cover
  - Electrical Equipment
- Special Tools
tables
- Table 1. Connecting Rod Dimensions
- Table 2. Cylinder Head
- Table 3. Valve Guides
- Table 4. Inlet Valves
- Table 5. Exhaust Valves
- Table 6. Single Valve Springs
- Table 7. Tappets
- Table 8. Rocker Arm Shaft
- Table 9. Rocker Arm
- Table 10. Pistons
- Table 11. Piston Rings
- Table 12. Connecting Rods
- Table 13. Piston Pins
- Table 14. Connecting Rod Bearings
- Table 15. Small End Bushings
- Table 16. Crankshaft
- Table 17. Crankshaft Overhaul Specifications
- Table 18. Main Bearings
- Table 19. Crankshaft Thrust Washers
- Table 20. Camshaft
- Table 21. Camshaft Thrust Washer
- Table 22. Camshaft Gear
- Table 23. Gear for Fuel Injection Pump
- Table 24. Crankshaft Gear
- Table 25. Idler Gear and Hub
- Table 26. Engine Block
- Table 27. Fuel Injection Pump
- Table 28. Timing Data
- Table 29. Fuel Injection Pump Timing Shims
- Table 30. Oil Pump
- Table 31. Relief Valve
- Table 32. Oil Filter
- Table 33. Fuel Injection Pump
- Table 34. Fuel Pump
- Table 35. Fuel Injector Codes
- Table 36. Electrical Stop Solenoid
- Table 37. Coolant Pump
- Table 38. Thermostat
- Table 39. Alternator
- Table 40. Starter Motor
- Table 41. Glow Plugs

toc
- Perkins Diesel Engines
- Safety Precautions Maintenance and Repair
- Description
- General Safety Rules
- Engine Removal and Installation
  - General
  - Lifting Engine
- Engine Identification
  - General
  - Engine Data
- Cylinder Head Assembly Repair
  - Description
  - Valve Cover
  - Rocker Assembly
  - Cylinder Head
  - Valves and Valve Springs
  - Valve Guides
- Piston and Connecting Rod Assembly Repair
  - Description
  - Connecting Rod Bearings, Replace
  - Piston and Connecting Rods
  - Piston Rings
- Crankshaft Assembly Repair
  - Description
  - Crankshaft Pulley
  - Rear Oil Seal
  - Thrust Washers
  - Main Bearings
  - Crankshaft
  - Front and Rear Bearing Cap Seals, Install
- Timing Case and Timing Gears Repair
  - Description
  - Timing Case
  - Front Oil Seal
  - Idler Gear
  - Idler Gear Bushings, Replace
  - Idler Gear Hub
  - Camshaft Assembly, Fuel Injection Pump
  - Camshaft Assembly, Valves
  - Crankshaft Gear
  - Timing Case Backplate
- Cylinder Block Assembly Repair
  - Description
  - Cylinder Block
- Engine Timing
  - Description
  - Set Timing of Number One Piston to Top Dead Center (TDC)
  - Valve Timing, Check
  - Fuel Pump Timing Check
- Lubrication System Repair
  - Description
  - Oil Filter, Replace
  - Oil Sump
  - Oil Pump
  - Relief Valve
- Fuel System Repair
  - Description
  - Fuel Filter, Replace
  - Fuel Injectors
  - Fuel Pump
  - Water Separator
  - Fuel Injection Pump
  - Fuel System Air Removal
  - Governor Weight Assembly
  - Engine Speed Control Assembly
  - Fuel Injection Pump Linkage
  - Record Maximum Fuel Position
  - Electrical Stop Solenoid
- Cooling System Repair
  - Description
  - Thermostat, Replace
  - Coolant Pump
  - Fan
- Flywheel and Housing Repair
  - Description
  - Flywheel
  - Ring Gear, Replace
  - Flywheel Housing
- Electrical System Repair
  - Drive Belt
  - Alternator
  - Starter Motor
  - Glow Plugs
- Engine Specifications
  - Cylinder Head Assembly
  - Piston and Connecting Rods
  - Crankshaft Assembly
  - Timing Case and Gear Assembly
  - Engine Block Assembly
  - Timing Data
  - Lubrication System
  - Fuel System
  - Cooling System
  - Electrical Equipment
- Torque Specifications
  - Cylinder Head Assembly
  - Piston and Connecting Rod Assemblies
  - Crankshaft Assembly
  - Timing Case and Drive Assembly
  - Lubrication System
  - Fuel System
  - Cooling System
  - Flywheel
  - Valve Cover
  - Electrical Equipment
- Special Tools
tables
- Table 1. Connecting Rod Dimensions
- Table 2. Cylinder Head
- Table 3. Valve Guides
- Table 4. Inlet Valves
- Table 5. Exhaust Valves
- Table 6. Single Valve Springs
- Table 7. Tappets
- Table 8. Rocker Arm Shaft
- Table 9. Rocker Arm
- Table 10. Pistons
- Table 11. Piston Rings
- Table 12. Connecting Rods
- Table 13. Piston Pins
- Table 14. Connecting Rod Bearings
- Table 15. Small End Bushings
- Table 16. Crankshaft
- Table 17. Crankshaft Overhaul Specifications
- Table 18. Main Bearings
- Table 19. Crankshaft Thrust Washers
- Table 20. Camshaft
- Table 21. Camshaft Thrust Washer
- Table 22. Camshaft Gear
- Table 23. Gear for Fuel Injection Pump
- Table 24. Crankshaft Gear
- Table 25. Idler Gear and Hub
- Table 26. Engine Block
- Table 27. Fuel Injection Pump
- Table 28. Timing Data
- Table 29. Fuel Injection Pump Timing Shims
- Table 30. Oil Pump
- Table 31. Relief Valve
- Table 32. Oil Filter
- Table 33. Fuel Injection Pump
- Table 34. Fuel Pump
- Table 35. Fuel Injector Codes
- Table 36. Electrical Stop Solenoid
- Table 37. Coolant Pump
- Table 38. Thermostat
- Table 39. Alternator
- Table 40. Starter Motor
- Table 41. Glow Plugs