Hyster HR45-27, HR45-31,HR45-40S, HR45-36L,HR45-40LS, HR45LSX (C227) Forklift Parts Manual
These HR45 reach stackers spend their lives in ports and container yards, lifting heavy boxes all day in rough conditions. This parts manual is what I’d keep open when the machine is down and I’m trying to match what I see on the boom, spreader, or frame to the correct Hyster part number. For example, if a damaged hose bracket or cab mount turns up during an inspection, this book lets me trace exactly which version is fitted on your specific HR45 model so we don’t order the wrong bracket or bushing.
Applications & Use Cases
- Confirm the exact part during teardown when similar-looking brackets, pins, or spacers are used on different HR45 variants.
- Cross-check superseded components so you can replace an old design with the current approved part.
- Verify assemblies vs. subcomponents before ordering, to avoid buying a full frame or cab piece when only a small insert or seal is needed.
- Compare model differences (HR45-27 vs HR45-40LS, etc.) to see which parts actually interchange.
- Support inventory control, labeling bins and shelves with the correct descriptions and numbers.
FAQ
Q: Can I use this on a tablet in the yard?
A: Yes, it’s practical to keep it on a tablet so you can zoom in on diagrams right beside the machine.
Q: Is it worth printing pages?
A: Many techs print only the relevant diagrams and part lists for a job, then mark them up with notes and measurements.
Safety Note
Always isolate, secure, and support the truck and attachment before inspecting or removing any components.
📘 Show Index
Hyster HR45-27, HR45-31,HR45-40S, HR45-36L,HR45-40LS, HR45LSX (C227) Forklift Parts Manual Index:
- Frame
- FRAME
- COUNTERWEIGHT
- CAB SUPPORT AND COVERS
- LEFT HAND SIDE BOX
- LIGHTS AND MIRROR
- ENGINE COMPARTMENT COVER HR45LSX
- MOVING CAB SUPPORT HR45LSX
- BOOM LIMIT SWITCH HR45LSX
- SLIDING AXLES HR45LSX
- LIMIT SWITCH HR45LSX
- CAB RAILS SLIDING CAB – HR45LSX
- DENIZET CABIN
- VENTILATION CAB
- VENTILATION CAB – HR45LSX
- FLOOR PLATES AND COVERS
- DOORS AND STORAGE COVERS
- CABIN GLASS AND WIPERS
- SEAT
- PEDAL ARRANGEMENT
- INSTRUMENT PANEL AND DASH
- INSTRUMENT PANEL AND DASH HR45LSX
- FUSE PLATES
- FUSE PLATES HR45LSX
- ENGINE(S)
- COOLING SYSTEM
- COOLING SYSTEM HR45LSX
- ENGINE COOLING SYSTEM
- ENGINE INTAKE COOLING
- ENGINE INTAKE COOLING HR45LSX
- ENGINE RADIATOR
- ENGINE RADIATOR HR45LSX
- ENGINE RADIATOR CONNECTIONS
- HYDRAULIC RADIATOR
- HYDRAULIC RADIATOR CONNECTIONS
- TRANSMISSION COOLING CONNECTIONS
- FAN CONTROL VALVE
- OIL FILTER CIRCUT
- ENGINE ATTACHING PARTS
- ENGINE ATTACHING PARTS HR45LSX
- ENGINE COMPONENTS
- EXHAUST
- EXHAUST HR45LSX
- AIR FILTER
- AIR FILTER HR45LSX
- MAIN PUMP ATTACHING PARTS
- HYDRAULIC PUMPS
- FRONT ENGINE SUPPORT
- LIFTING BRACKET
- FLYWHEEL HOUSING
- FLYWHEEL
- TORQUE CONVERTER OIL COOLER
- CYLINDER BLOCK
- CYLINDER BLOCK PLUMBING
- CYLINDER HEAD
- CYLINDER LINER
- PISTON AND CONNECTING ROD
- PISTON COOLING NOZZLE
- VALVE COVER
- ROCKER LEVERS
- FRONT GEAR COVER
- FRONT DRIVE TRAIN
- GEAR HOUSING
- IDLER GEAR
- VIBRATION DAMPER
- CRANKSHAFT
- CRANKSHAFT MAIN BEARINGS
- CAMSHAFT
- CAM FOLLOWER LEVERS
- OIL FILLER AND HAND COVERS
- OIL PAN
- OIL PUMP AND ATTACHING PARTS
- OIL FILTER AND COOLER HEAD
- OIL FILTER CARTRIDGE
- OIL COOLER WATER PLUMBING
- DRIVE PULLEY WATER PUMP
- THERMOSTAT HOUSING
- THERMOSTAT
- WATER PUMP
- RADIATOR PLUMBING
- CORROSION RESISTER
- TURBOCHARGER
- TURBOCHARGER PLUMBING
- DRIVE PULLEY AIR COMPRESSOR
- INTAKE MANIFOLD
- EXHAUST MANIFOLD
- AIR INLET CONNECTION
- EXHAUST OUTLET CONNECTION
- AIR TRANSFER CONNECTION
- BREATHER PLUMBING
- INTAKE CONNECTOR
- COOLANT HEATER STARTING AID
- FUEL SYSTEM
- FUEL CIRCUIT
- FUEL PUMP DRIVE
- FUEL INJECTOR
- FUEL PUMP ASSEMBLY
- FUEL PUMP PLUMBING
- FUEL PUMP INLET FITTINGS
- FUEL PUMP COUPLING
- FUEL FILTER AND WATER SEPARATOR
- ELECTRICAL SYSTEM
- BATTERIES
- STARTER MOTOR
- ALTERNATOR AND MOUNTING
- WIRING ACCESSORIES
- ENGINE CONTROL SYSTEM
- ELECTRICAL ACCESSORIES
- WIRE HARNESSES
- WIRE HARNESS HYDRAULICS
- WIRE HARNESS CAB AND SIDE CONSOLE
- ELECTRICAL SCHEMATIC BATTERIES, ENGINE STARTING, ALTERNATOR CHARGE
- ELECTRICAL SCHEMATIC IGNITION, ENGINE STARTING
- ELECTRICAL SCHEMATIC CAB GROUND
- ELECTRICAL SCHEMATIC FUSES CAB AFTER IGNITION
- ELECTRICAL SCHEMATIC CUMMINS QSM11 ENGINE
- ELECTRICAL SCHEMATIC CUMMINS M11 ENGINE
- ELECTRICAL SCHEMATIC ENGINE, TRANSMISSION, BRAKE WARNING LIGHT
- ELECTRICAL SCHEMATIC TRANSMISSION WARNING LIGHT
- ELECTRICAL SCHEMATIC ENGINE STOP, PARKING BRAKE
- ELECTRICAL SCHEMATIC TRANSMISSION
- ELECTRICAL SCHEMATIC TE27 TRANSMISSION – SHEET 1 0F 2
- ELECTRICAL SCHEMATIC TE27 TRANSMISSION – SHEET 2 OF 2
- ELECTRICAL SCHEMATIC FRONT OUTRIGGER OPTION – SHEET 1 OF 2
- ELECTRICAL SCHEMATIC FRONT OUTRIGGER OPTION – SHEET 2 OF 2
- ELECTRICAL SCHEMATIC BLINKERS AND WARNING LIGHT
- ELECTRICAL SCHEMATIC PARKING LIGHT, STOP LIGHT
- ELECTRICAL SCHEMATIC LOW BEAM, HIGH BEAM AND HORN
- ELECTRICAL SCHEMATIC REVERSE LIGHT
- ELECTRICAL SCHEMATIC SLIDING CAB OPTION
- ELECTRICAL SCHEMATIC SLIDING CAB, SPREADER LEVELING, BOOM HOIST UP
- ELECTRICAL SCHEMATIC CHASSIS, SPREADER, BOOM WORK LIGHTS
- ELECTRICAL SCHEMATIC CAB WORK LIGHT AND CHASSIS ROTATION BEACON
- ELECTRICAL SCHEMATIC FRONT WINDSHEILD WIPER
- ELECTRICAL SCHEMATIC CEILING LIGHT – REAR AND ROOF WINDSHIELD WIPER
- ELECTRICAL SCHEMATIC RADIO 24V/12V CONVERTER
- ELECTRICAL SCHEMATIC CAB AIR CONDITIONING – SHEET 1 OF 2
- ELECTRICAL SCHEMATIC CAB AIR CONDITIONING – SHEET 2 OF 2
- ELECTRICAL SCHEMATIC BOOM HOIST UP, TELESCOPING OUT, HOIST UP
- ELECTRICAL SCHEMATIC COOLER, JOYSTICK HYDRAULIC FLOW, DEAD MAN
- ELECTRICAL SCHEMATIC STANDARD HYDRAULIC JOYSTICK
- ELECTRICAL SCHEMATIC QAN DISPLAY, IQAN ELECTRONIC UNIT POWER
- ELECTRICAL SCHEMATIC SPREADER FLOW, SIDE-SHIFT ROTATION
- ELECTRICAL SCHEMATIC BOOM TELESCOPE, BOOM HOIST
- ELECTRICAL SCHEMATIC BOOM REEL DRUM, HOIST CYLINDER SENSOR
- ELECTRICAL SCHEMATIC BOOM, SPREADER JOYSTICK
- ELECTRICAL SCHEMATIC HYDRAULIC STANDARD OVERRIDE SELECTOR
- ELECTRICAL SCHEMATIC TOP PICK SPREADER ROTATION – SPREADER 40L HYDRAULIC FLOW
- ELECTRICAL SCHEMATIC TOP PICK SPREADER SIDE-SHIFT
- ELECTRICAL SCHEMATIC TOP PICK SPREADER TELESCOPE
- ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER SEATING
- ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER LOCKING AND RELEASING – SHEET 1 OF 2
- ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER LOCKING AND RELEASING – SHEET 2 OF 2
- ELECTRICAL SCHEMATIC SPREADER LIGHTING
- ELECTRICAL SCHEMATIC SPREADER DAMPENING
- ELECTRICAL SCHEMATIC TOP PICK SPREADER TILT FUNCTION
- ELECTRICAL SCHEMATIC Z1 CONTROLLERS
- ELECTRICAL SCHEMATIC Z2 CONTROLLERS
- TRANSMISSION
- CONVERTER HOUSING ASSEMBLY
- TRANSMISSION CASE AND REAR COVER
- TRANSMISSION TURBINE SHAFT, STATOR SUPPORT, AND OIL BAFFLE
- TRANSMISSION REGULATOR VALVE AND HYDRAULIC PUMP ARRANGEMENT
- INPUT DRIVE GEARS
- TRANSMISSION PUMP ADAPTOR
- TRANSMISSION PUMP DRIVE
- TORQUE CONVERTER AND DRIVE PLATE
- TRANSMISSION FORWARD CLUTCH
- TRANSMISSION FORWARD, REVERSE AND SECOND, – AND THIRD OR FOURTH CLUTCH SHAFTS
- FIRST SPEED CLUTCH SHAFT
- FIRST SPEED SHAFT AND IDLER GEAR
- FIRST SPEED GEARS
- REVERSE AND SECOND CLUTCH
- THIRD SPEED CLUTCH
- THIRD SPEED GEARS
- FOURTH SPEED CLUTCH
- TRANSMISSION OUTPUT SHAFT
- REMOTE OIL FILTER AND ADAPTER
- REMOTE OIL FILTER AND ADAPTER HR45LSX
- TRANSMISSION CONTROL VALVE ASSEMBLY
- TRANSMISSION CONTROL VALVE MOUNTING
- Drive Axle
- DRIVE AXLE CONNECTIONS
- DRIVE SHAFT
- DRIVE AXLE PARTS
- STEERING SYSTEM
- STEER AXLE MOUNTING
- STEER AXLE
- STEERING CONNECTIONS
- STEERING CONNECTIONS HR45LSX
- ANTI TIPPING SWITCH
- STEERING VALVE
- STEERING VALVE HR45LSX
- BRAKE SYSTEM
- BRAKE LINES AND FITTINGS
- BRAKE LINES AND FITTINGS HR45LSX
- PARK BRAKE VALVE
- PARK BRAKE ASSEMBLY HR45LSX
- ACCUMULATOR
- BRAKE
- BRAKE FILTER
- HYDRAULIC SYSTEM
- RESERVOIRS
- OIL RESERVOIR CONNECTIONS
- BRAKE COOLING SYSTEM
- PILOT LINES HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS
- PUMP SUCTION LINES
- PUMP DRAIN LINES
- PUMP PRESSURE LINES
- LOAD SENSING CIRCUIT
- TANK RETURN LINES HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS
- TANK DRAIN LINES
- TANK RETURN LINES HR45LSX
- DERRICKING LINES
- TELESCOPING CIRCUIT
- SPREADER SUPPLY LINES
- MOVING CAB LINES HR45LSX
- PRIORITY VALVE ASSEMBLY
- PRIORITY VALVE ASSEMBLY HR45LSX
- PRIORITY VALVE AND FITTINGS
- PRIORITY VALVE FLOW VALVES
- PRIORITY VALVE CAP
- PRIORITY VALVE HARDWARE AND SEALS
- FITTINGS FOR LIFT/TELESCOPING VALVE
- HYDRAULIC FILTER
- HYDRAULIC FILTER HR45LSX
- PRESSURE REGULATING VALVE FITTINGS HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS
- PRESSURE REGULATING VALVE HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS
- TELESCOPING VALVE
- TELESCOPING VALVE DISTRIBUTOR SECTION VALVE
- TELESCOPING VALVE PILOT VALVE SECTION
- TELESCOPING VALVE LOAD SENSING VALVE SECTION
- TELESCOPING VALVE PRIORITY VALVE SPOOL SECTION
- MAIN PUMP
- SOLENOID VALVE ASSEMBLY HR45LSX
- Boom
- BOOM 9′ 6” JIB SECTION P1-P2
- BOOM JIB SECTION – HR45LSX
- BOOM HEAD AND CYLINDERS
- BOOM PIVOT BEARING
- BOOM PIVOT BEARING HR45LSX
- CABLE SUPPORT
- TELESCOPING
- TELESCOPING HR45LSX
- DERRICKING
- SLIDING BLOCKS
- SLIDING BLOCKS HR45LSX
- BOOM LIGHTS
- BOOM LIGHTS HR45LSX
- TELESCOPING VALVE
- DERRICKING VALVE
- DAMPENING VALVE
- HYDRAULIC DAMPENING CONNECTIONS
- CABLE MOUNTING
- CABLE MOUNTING HR45LSX
- HYDRAULIC CONNECTING GROUP 5H 9′ 6″ BOOM
- HYDRAULIC CONNECTING GROUP HR45LSX
- Attachments
- SPREADER ATTACHMENT
- CARRIER ASSEMBLY MECHANICAL PILE SLOPE
- CARRIER ASSEMBLY POWER PILE SLOPE
- WEAR PADS
- TWIST LOCK ASSEMBLY
- ROTATOR FRAME
- ROTATOR TRANSMISSION
- ROTATOR MOTOR TRANSMISSION
- TRANSMISSION TELESCOPING MOTOR
- SIDE-SHIFT CHAIN
- EXTENSION CABLE CHAIN
- SIDE-SHIFT CYLINDER
- SPREADER WIRING
- CYLINDER POWER PILE SLOPE
- THROTTLE CUT-OFF VALVE MECHANICAL PILE SLOPE
- THROTTLE CUT-OFF VALVE POWER PILE SLOPE
- ROTATOR VALVE
- ROTATOR BRAKE RELEASE VALVE
- EXTENSION VALVE
- MAIN HYDRAULIC CIRCUIT MECHANICAL PILE SLOPE
- MAIN HYDRAULIC CIRCUIT POWER PILE SLOPE
- HYDRAULIC CIRCUIT ROTATOR
- HYDRAULIC CIRCUIT TWISTLOCKS
- HYDRAULIC CIRCUIT SIDE-SHIFT
- HYDRAULIC CIRCUIT TELESCOPING
- WORK LIGHTS SPREADER
- Stabilizer
- STABILIZER MOUNTING HR45LSX
- STABILIZER CYLINDER HR45LSX
- HYDRAULIC CIRCUIT STABILIZER HR45LSX
- OPTIONS
- DRIVE WHEEL EXTENSIONS
- STEER WHEEL EXTENSIONS
- STEER WHEEL EXTENSIONS 1800 X 33
- TIRE AND WHEELS 1800 X 25
- TIRE AND WHEELS 2100 X 25
- TIRE AND WHEELS 1800 X 33
- NUMERICAL INDEX
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