Hyster J30-40XMT (C160) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 1498

File Size: 67.29 MB (Speed Download Link)

Brand: Hyster

Model: J30-40XMT (C160) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster J30-40XMT (C160) Forklift Service Manual

📘 Show Index

Hyster J30-40XMT (C160) Forklift Index:

toc
- Mast Repairs
- Safety Precautions Maintenance and Repair
- General
- Safety Procedures When Working Near Mast
- Fork Repair
  - Remove
  - Install
- Carriages Repair
  - Standard Carriage, Remove
  - Hang-On Sideshift Carriage, Remove
  - Standard Carriage and Hang-On Sideshift Carriage, Repair
  - Standard Carriage, Install
  - Hang-On Sideshift Carriage, Install
  - Integral Sideshift Carriage
- Mast Repair
  - Remove
  - Two-Stage LFL and Two-Stage FFL Masts, Disassemble
  - Three-Stage FFL Mast
  - Two-Stage LFL and Two-Stage FFL Mast, Assemble
  - Three-Stage FFL Mast, Assemble
  - Install
- Lift Cylinders Repair
  - Main Lift Cylinders, Remove
  - Free-Lift Cylinder, Remove
  - Cylinders, Disassemble
  - Clean and Inspect
  - Cylinders, Assemble
  - Main Lift Cylinders, Install
  - Free-Lift Cylinder, Install
- Header Hose Arrangements
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Installation
- Header Hose Arrangement
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Install
- Lift and Tilt System Leak Check
  - Lift Cylinders Leak Check
  - Tilt Cylinders Leak Check
- Tilt Cylinders Adjustment
- Lift Chains Adjustment
- Mast Adjustment
- Carriage Adjustment
- Troubleshooting
tables
- Table 1. Hook-Type Carriage Chain Adjustment
- Table 2. Pin-Type Carriage Chain Adjustment

toc
- Mast Repairs
- Safety Precautions Maintenance and Repair
- General
- Safety Procedures When Working Near Mast
- Fork Repair
  - Remove
  - Install
- Carriages Repair
  - Standard Carriage, Remove
  - Hang-On Sideshift Carriage, Remove
  - Standard Carriage and Hang-On Sideshift Carriage, Repair
  - Standard Carriage, Install
  - Hang-On Sideshift Carriage, Install
  - Integral Sideshift Carriage
- Mast Repair
  - Remove
  - Two-Stage LFL and Two-Stage FFL Masts, Disassemble
  - Three-Stage FFL Mast
  - Two-Stage LFL and Two-Stage FFL Mast, Assemble
  - Three-Stage FFL Mast, Assemble
  - Install
- Lift Cylinders Repair
  - Main Lift Cylinders, Remove
  - Free-Lift Cylinder, Remove
  - Cylinders, Disassemble
  - Clean and Inspect
  - Cylinders, Assemble
  - Main Lift Cylinders, Install
  - Free-Lift Cylinder, Install
- Header Hose Arrangements
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Installation
- Header Hose Arrangement
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Install
- Lift and Tilt System Leak Check
  - Lift Cylinders Leak Check
  - Tilt Cylinders Leak Check
- Tilt Cylinders Adjustment
- Lift Chains Adjustment
- Mast Adjustment
- Carriage Adjustment
- Troubleshooting
tables
- Table 1. Hook-Type Carriage Chain Adjustment
- Table 2. Pin-Type Carriage Chain Adjustment

Safety Procedures When Working Near Mast
General
Description
- Lowering Control Valve
- Cylinders (General)
- Cylinders (H520-620B, H700-800A)
  - Retainer, Install
- Cylinders (H360-460B)
- Cylinders (Two-Speed)
Lift Cylinder Repair
- Lift Cylinder Removal Without Removing Mast
  - Standard Masts With Main Lift Cylinders Fastened to Crossmember of Inner Mast
  - Standard and Full Free-Lift Masts With Lift Cylinder Fastened to Crosshead
  - Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift Cylinder
- Disasemble
- Assemble
- Lift Cylinder Installation in Mast
  - Standard Masts With Main Lift Cylinder Fastened to Crossmember of Inner Mast
  - Standard and Full Free-Lift Masts With Lift Cylinder Fastened to Crosshead
- Chevron-Style Packing
  - Chevron-Style Packing Installation on Piston
  - Chevron-Style Packing Installation in Packing Gland
Lift Cylinders for Vista Masts
- Description
  - Lowering Control Valve
- Remove
- Disassemble
- Assemble
- Install
  - Main Lift Cylinders
  - Free-Lift Cylinder
Lift System Leak Check
Specifications
Troubleshooting