Hyster J30, J35, J40ZT (J160 F807) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 2132

File Size: 117.71 MB (Speed Download Link)

Brand: Hyster

Model: J30-35-40ZT (J160 F807) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster J30, J35, J40ZT (J160 F807) Forklift Service Manual

Hyster J30-35-40ZT (J160 F807) Forklift Service Manual

📘 Show Index

Hyster J30-35-40ZT (J160 F807) Forklift Index:

toc
- Troubleshooting and Adjustments Using the AC Controls Program (E
- Safety Precautions Maintenance and Repair
- General
  - Computer Requirements
  - Software, Install
  - Language Selection
  - Demo Mode
  - Connect PC to Lift Truck
  - Starting AC Controls Program
- Lift Truck Control Setup
  - Change Lift Truck Serial Number or Hourmeter
  - Setting Factory Default Values or Changing Lift Truck Parameters
  - Create New Custom Lift Truck Configuration
  - Lift Truck Configuration Properties
  - Import New Lift Truck Configuration From Disk
  - Delete Custom Lift Truck Configuration or Password File
- Dash Display
  - Custom Display Languages
  - Download Display Language
  - Clear Operator Log
- Password Functions
  - Enable/Disable Password and Lift Truck Inspection Functions
  - Password Properties
  - Create New Password File
  - Download Passwords
  - Upload Passwords
- Reports Menu
  - Devices Report
  - Custom Report
  - Password Report
  - Operator Report
  - Current Settings Report
  - Status Code Report
  - Status Codes Log
- Troubleshooting
  - Diagnostics
- Help Menu
  - General
  - Contents
  - Technical Support
  - About Electric Truck AC Controls Program

toc
- Troubleshooting and Adjustments Using the AC Controls Program (E
- Safety Precautions Maintenance and Repair
- General
  - Computer Requirements
  - Software, Install
  - Language Selection
  - Demo Mode
  - Connect PC to Lift Truck
  - Starting AC Controls Program
- Lift Truck Control Setup
  - Change Lift Truck Serial Number or Hourmeter
  - Setting Factory Default Values or Changing Lift Truck Parameters
  - Create New Custom Lift Truck Configuration
  - Lift Truck Configuration Properties
  - Import New Lift Truck Configuration From Disk
  - Delete Custom Lift Truck Configuration or Password File
- Dash Display
  - Custom Display Languages
  - Download Display Language
  - Clear Operator Log
- Password Functions
  - Enable/Disable Password and Lift Truck Inspection Functions
  - Password Properties
  - Create New Password File
  - Download Passwords
  - Upload Passwords
- Reports Menu
  - Devices Report
  - Custom Report
  - Password Report
  - Operator Report
  - Current Settings Report
  - Status Code Report
  - Status Codes Log
- Troubleshooting
  - Diagnostics
- Help Menu
  - General
  - Contents
  - Technical Support
  - About Electric Truck AC Controls Program

General
Safety Procedures When Working Near Mast
Fork Replacement
- Remove, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Remove, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
- Install, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Install, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
- Checks, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Checks, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
Carriages Repair
- Standard Carriage
  - Remove
  - Repair
  - Install
- Standard Carriage, Remove
- Hang-On Sideshift Carriage, Remove
- Standard Carriage and Hang-On Sideshift Carriage, Repair
- Standard Carriage, Install
- Hang-On Sideshift Carriage, Install
- Integral Sideshift Carriage
  - Remove
  - Clean and Inspect
  - Repair
  - Install
- Fork Positioner
  - Remove
  - Clean and Inspect
  - Disassemble and Assemble
  - Install
- Disconnecting Attachment Hydraulic Quick Disconnect Hoses
- Connecting Attachment Hydraulic Quick Disconnect Hoses
Mast Repair
- Mast, Remove
- Two-Stage LFL and Two-Stage FFL Masts
  - Disassemble
  - Clean and Inspect
- Three-Stage FFL Mast
  - Disassemble
  - Clean and Inspect
- Two-Stage LFL and Two-Stage FFL Mast
  - Assemble
- Three-Stage FFL Mast
  - Assemble
- Four-Stage FFL Mast – Manufactured Before July, 2009
  - Disassemble
  - Clean and Inspect
  - Assemble
- Four-Stage FFL Mast – Manufactured After July, 2009
  - Disassemble
  - Clean and Inspect
  - Assemble
- Mast, Install
Header Hose Arrangement
- Two-Stage LFL
- Two-Stage FFL
- Three-Stage FFL
  - Standard
- Four-Stage FFL Mast – Manufactured Before July, 2009
- Four-Stage FFL Mast – Manufactured After July, 2009
- Adjustment
Lift Chains Adjustment
Carriage Adjustments
Mast Adjustments
- Load Roller Adjustment
- Mast Side Kicking Adjustment

General
Safety Procedures When Working Near Mast
Fork Replacement
- Remove, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Remove, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
- Install, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Install, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
- Checks, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Checks, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
Carriages Repair
- Standard Carriage
  - Remove
  - Repair
  - Install
- Standard Carriage, Remove
- Hang-On Sideshift Carriage, Remove
- Standard Carriage and Hang-On Sideshift Carriage, Repair
- Standard Carriage, Install
- Hang-On Sideshift Carriage, Install
- Integral Sideshift Carriage
  - Remove
  - Clean and Inspect
  - Repair
  - Install
- Fork Positioner
  - Remove
  - Clean and Inspect
  - Disassemble and Assemble
  - Install
- Disconnecting Attachment Hydraulic Quick Disconnect Hoses
- Connecting Attachment Hydraulic Quick Disconnect Hoses
Mast Repair
- Mast, Remove
- Two-Stage LFL and Two-Stage FFL Masts
  - Disassemble
  - Clean and Inspect
- Three-Stage FFL Mast
  - Disassemble
  - Clean and Inspect
- Two-Stage LFL and Two-Stage FFL Mast
  - Assemble
- Three-Stage FFL Mast
  - Assemble
- Four-Stage FFL Mast – Manufactured Before July, 2009
  - Disassemble
  - Clean and Inspect
  - Assemble
- Four-Stage FFL Mast – Manufactured After July, 2009
  - Disassemble
  - Clean and Inspect
  - Assemble
- Mast, Install
Header Hose Arrangement
- Two-Stage LFL
- Two-Stage FFL
- Three-Stage FFL
  - Standard
- Four-Stage FFL Mast – Manufactured Before July, 2009
- Four-Stage FFL Mast – Manufactured After July, 2009
- Adjustment
Lift Chains Adjustment
Carriage Adjustments
Mast Adjustments
- Load Roller Adjustment
- Mast Side Kicking Adjustment

toc
- Mast Repairs
- Safety Precautions Maintenance and Repair
- General
- Safety Procedures When Working Near Mast
- Fork Repair
  - Remove
  - Install
- Carriages Repair
  - Standard Carriage, Remove
  - Hang-On Sideshift Carriage, Remove
  - Standard Carriage and Hang-On Sideshift Carriage, Repair
  - Standard Carriage, Install
  - Hang-On Sideshift Carriage, Install
  - Integral Sideshift Carriage
- Mast Repair
  - Remove
  - Two-Stage LFL and Two-Stage FFL Masts, Disassemble
  - Three-Stage FFL Mast
  - Two-Stage LFL and Two-Stage FFL Mast, Assemble
  - Three-Stage FFL Mast, Assemble
  - Install
- Lift Cylinders Repair
  - Main Lift Cylinders, Remove
  - Free-Lift Cylinder, Remove
  - Cylinders, Disassemble
  - Clean and Inspect
  - Cylinders, Assemble
  - Main Lift Cylinders, Install
  - Free-Lift Cylinder, Install
- Header Hose Arrangements
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Installation
- Header Hose Arrangement
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Install
- Lift and Tilt System Leak Check
  - Lift Cylinders Leak Check
  - Tilt Cylinders Leak Check
- Tilt Cylinders Adjustment
- Lift Chains Adjustment
- Mast Adjustment
- Carriage Adjustment
- Troubleshooting
tables
- Table 1. Hook-Type Carriage Chain Adjustment
- Table 2. Pin-Type Carriage Chain Adjustment