Hyster J40-65Z (B416 E216) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 2244

File Size: 140.97 MB (Speed Download Link)

Brand: Hyster

Model: J40-65Z (B416 E216) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster J40-65Z (B416 E216) Forklift Service Manual

📘 Show Index

Hyster J40-65Z (B416 E216) Forklift Index:

toc
- Troubleshooting and Adjustments Using the AC Controls Program (E
- Safety Precautions Maintenance and Repair
- General
  - Computer Requirements
  - Software, Install
  - Language Selection
  - Demo Mode
  - Connect PC to Lift Truck
  - Starting AC Controls Program
- Lift Truck Control Setup
  - Change Lift Truck Serial Number or Hourmeter
  - Setting Factory Default Values or Changing Lift Truck Parameters
  - Create New Custom Lift Truck Configuration
  - Lift Truck Configuration Properties
  - Import New Lift Truck Configuration From Disk
  - Delete Custom Lift Truck Configuration or Password File
- Dash Display
  - Custom Display Languages
  - Download Display Language
  - Clear Operator Log
- Password Functions
  - Enable/Disable Password and Lift Truck Inspection Functions
  - Password Properties
  - Create New Password File
  - Download Passwords
  - Upload Passwords
- Reports Menu
  - Devices Report
  - Custom Report
  - Password Report
  - Operator Report
  - Current Settings Report
  - Status Code Report
  - Status Codes Log
- Troubleshooting
  - Diagnostics
- Help Menu
  - General
  - Contents
  - Technical Support
  - About Electric Truck AC Controls Program

toc
- Troubleshooting and Adjustments Using the AC Controls Program (E
- Safety Precautions Maintenance and Repair
- General
  - Computer Requirements
  - Software, Install
  - Language Selection
  - Demo Mode
  - Connect PC to Lift Truck
  - Starting AC Controls Program
- Lift Truck Control Setup
  - Change Lift Truck Serial Number or Hourmeter
  - Setting Factory Default Values or Changing Lift Truck Parameters
  - Create New Custom Lift Truck Configuration
  - Lift Truck Configuration Properties
  - Import New Lift Truck Configuration From Disk
  - Delete Custom Lift Truck Configuration or Password File
- Dash Display
  - Custom Display Languages
  - Download Display Language
  - Clear Operator Log
- Password Functions
  - Enable/Disable Password and Lift Truck Inspection Functions
  - Password Properties
  - Create New Password File
  - Download Passwords
  - Upload Passwords
- Reports Menu
  - Devices Report
  - Custom Report
  - Password Report
  - Operator Report
  - Current Settings Report
  - Status Code Report
  - Status Codes Log
- Troubleshooting
  - Diagnostics
- Help Menu
  - General
  - Contents
  - Technical Support
  - About Electric Truck AC Controls Program

toc
- Drive Unit Assembly
- Safety Precautions Maintenance and Repair
- General
- Description
- Wet Disc Brake Repair
  - Wet Disc Brakes
- Gearbox Replacement
  - Remove
  - Disassemble
  - Assemble
  - Install
- Drive Unit Removal
- Main Housing Repair
  - Main Housing, Right-Hand Side
  - Main Housing, Left-Hand Side
- Differential Assembly Replacement
  - Remove
  - Install
- Traction Motor Repair
  - Remove
  - Disassemble
  - Assemble
  - Install
- Drive Unit Installation
- Torque Specifications
- Troubleshooting

toc
- Drive Unit Assembly
- Safety Precautions Maintenance and Repair
- General
- Description
- Wet Disc Brake Repair
  - Wet Disc Brakes
- Gearbox Replacement
  - Remove
  - Disassemble
  - Assemble
  - Install
- Drive Unit Removal
- Main Housing Repair
  - Main Housing, Right-Hand Side
  - Main Housing, Left-Hand Side
- Differential Assembly Replacement
  - Remove
  - Install
- Traction Motor Repair
  - Remove
  - Disassemble
  - Assemble
  - Install
- Drive Unit Installation
- Torque Specifications
- Troubleshooting

General
Safety Procedures When Working Near Mast
Fork Replacement
- Remove, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Remove, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
- Install, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Install, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
- Checks, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
- Checks, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
Carriages Repair
- Standard Carriage
  - Remove
  - Repair
  - Install
- Standard Carriage, Remove
- Hang-On Sideshift Carriage, Remove
- Standard Carriage and Hang-On Sideshift Carriage, Repair
- Standard Carriage, Install
- Hang-On Sideshift Carriage, Install
- Integral Sideshift Carriage
  - Remove
  - Clean and Inspect
  - Repair
  - Install
- Fork Positioner
  - Remove
  - Clean and Inspect
  - Disassemble and Assemble
  - Install
- Disconnecting Attachment Hydraulic Quick Disconnect Hoses
- Connecting Attachment Hydraulic Quick Disconnect Hoses
Mast Repair
- Mast, Remove
- Two-Stage LFL and Two-Stage FFL Masts
  - Disassemble
  - Clean and Inspect
- Three-Stage FFL Mast
  - Disassemble
  - Clean and Inspect
- Two-Stage LFL and Two-Stage FFL Mast
  - Assemble
- Three-Stage FFL Mast
  - Assemble
- Four-Stage FFL Mast – Manufactured Before July, 2009
  - Disassemble
  - Clean and Inspect
  - Assemble
- Four-Stage FFL Mast – Manufactured After July, 2009
  - Disassemble
  - Clean and Inspect
  - Assemble
- Mast, Install
Header Hose Arrangement
- Two-Stage LFL
- Two-Stage FFL
- Three-Stage FFL
  - Standard
- Four-Stage FFL Mast – Manufactured Before July, 2009
- Four-Stage FFL Mast – Manufactured After July, 2009
- Adjustment
Lift Chains Adjustment
Carriage Adjustments
Mast Adjustments
- Load Roller Adjustment
- Mast Side Kicking Adjustment