Hyster RS45-27CH, RS45-31CH (A289) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 1428

File Size: 49.83 MB (Speed Download Link)

Brand: Hyster

Model: RS45-27CH, RS45-31CH (A289) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster RS45-27CH, RS45-31CH (A289) Forklift Service Manual

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Hyster RS45-27CH, RS45-31CH (A289) Forklift Index:

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission

Series Code / Model Designation Reference Table
General
Description and Operation
Remove and Replace
- Controller
  - Remove
  - Install
  - Midac Pin Out Information (B222 and C222 until 1609)
- Cable Reel
  - Remove
  - Install
- Pressure Sensors
  - Remove
  - Install
- Calibration
  - General
  - Cable Reel Calibration
Fault Code List

Series Code / Model Designation Reference Table
General
Description and Operation
Remove and Replace
- Controller
  - Remove
  - Install
  - Midac Pin Out Information (B222 and C222 until 1609)
- Cable Reel
  - Remove
  - Install
- Pressure Sensors
  - Remove
  - Install
- Calibration
  - General
  - Cable Reel Calibration
Fault Code List

Series Code / Model Designation Reference Table
Description and Operation
- Heater System
  - General
- Air Conditioning
  - General
  - Dryer
  - Compressor Lubrication
  - Control Systems, Sensors, and Switches
- Climate Control
  - Description
  - Service Menu
  - Temperature Sensors
  - Water Valve
Remove and Replace
- Standard Heater Assembly
  - Access
  - Remove
  - Install
- Standard Heater Parts
  - Heater Core
  - Blower
  - Water Valve
- Push/Pull Cable
  - Water Valve Cable
  - Heater/Air Conditioner Assembly
- Heater/Air Conditioner Parts
  - Vent Door
  - Heater Core
  - Evaporator Core
  - Blower
  - Thermostat
  - Water Valve
- Air Conditioning Technical Detail