Hyster RS46-29, RS46-33, RS46-36CH, RS46 41L-S-LS-XLS CH (F222) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 4880

File Size: 1302.22 MB (Speed Download Link)

Brand: Hyster

Model: RS46-29-33-36CH, RS46 41L-S-LS-XLS CH (F222) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster RS46-29, RS46-33, RS46-36CH, RS46 41L-S-LS-XLS CH (F222) Forklift Service Manual

Hyster RS46-29-33-36CH, RS46 41L-S-LS-XLS CH (F222) Forklift Service Manual

📘 Show Index

Hyster RS46-29-33-36CH, RS46 41L-S-LS-XLS CH (F222) Forklift Index:

Series Code / Model Designation Reference Table
General
- Precautions
  - Disconnecting Battery Power
Special Tools
Section 1- Drive Shaft Repair
- Drive Shaft Assembly
Section 2 – Engine and Transmission Repair
- Engine and Transmission Assembly
- Engine Repair
- Transmission Assembly
- Transmission Components
- Transmission Test and Calibration
- Transmission Controller
- Electrical Specifications
Section 3 – Engine Intake and Exhaust Repair
- Engine Air Filter Assembly
  - Remove
- Fuel Tank
- Diesel Exhaust Fluid (DEF) System
  - DEF System Components
- Diesel Exhaust Fluid (DEF) System Checks and Adjustments
- Exhaust System
Section 4 – Drive Axle Repair
- Drive Axle Assembly
- Drive Axle Components
- Drive Axle Checks and Adjustments
- Drive Axle Torque Specifications
Section 5 – Steering Axle Repair
- Steering Axle Assembly
- Steer Axle Components
- Steer Axle Torque Specifications

Series Code / Model Designation Reference Table
General
- Precautions
  - Disconnecting Battery Power
Special Tools
Section 1- Drive Shaft Repair
- Drive Shaft Assembly
Section 2 – Engine and Transmission Repair
- Engine and Transmission Assembly
- Engine Repair
- Transmission Assembly
- Transmission Components
- Transmission Test and Calibration
- Transmission Controller
- Electrical Specifications
Section 3 – Engine Intake and Exhaust Repair
- Engine Air Filter Assembly
  - Remove
- Fuel Tank
- Diesel Exhaust Fluid (DEF) System
  - DEF System Components
- Diesel Exhaust Fluid (DEF) System Checks and Adjustments
- Exhaust System
Section 4 – Drive Axle Repair
- Drive Axle Assembly
- Drive Axle Components
- Drive Axle Checks and Adjustments
- Drive Axle Torque Specifications
Section 5 – Steering Axle Repair
- Steering Axle Assembly
- Steer Axle Components
- Steer Axle Torque Specifications

Series Code / Model Designation Reference Table
General
- Precautions
Special Tools
Section 1 – Drive Shaft Repair
- Drive Shaft Assembly
  - Remove
  - Disassemble
  - Inspect
  - Assemble
  - Install
Section 2 – Engine and Transmission Repair
- Engine and Transmission Assembly
  - Preparations
  - Remove Engine and Transmission
  - Install Engine and Transmission
  - Finalizing
- Engine Repair
- Transmission Assembly
  - Remove
  - Install
- Transmission Components
  - Transmission Disassemble
  - Clean and Inspect
  - Assemble
  - Transmission Full Flow Control Valve
- Transmission Test and Calibration
  - Precautions
  - Transmission Oil Sampling
  - Stall Test
  - Inch Pedal Calibration
  - Brake and Inch Pedal Adjustment
  - Inch Sensor Adjustment
  - Inch Pedal Calibration
  - Clutch Calibration
- Electrical Specifications
Section 3 – Engine Intake and Exhaust Repair
- Air Filter Assembly
  - Remove
  - Install
- Fuel Tank
  - Remove
  - Clean and Repair
  - Install
- DEF System
- DEF System Assembly
- DEF System Components
  - DEF Tank
  - DEF Tank Fill Cap
  - DEF Tank Unit
  - DEF Tank Suction Filter
  - DEF Pump Assembly
  - DEF Pump Filter
  - DEF Dosing Valve
- Checks and Adjustments
  - DEF Dosing Valve
  - DEF Pump
- Exhaust System
  - Exhaust System (Tier 3/Stage IIIA)
  - Exhaust System (Tier 4F/Stage IV)
  - Exhaust System (Stage V)
Section 4 – Drive Axle Repair
- Drive Axle Assembly
  - Remove
  - Install
- Drive Axle Components
  - Planetary Gear Assembly
  - Differential Assembly
  - Parking Brake
- Drive Axle Checks and Adjustments
  - Oil Drain and Refill Procedures
- Drive Axle Torque Specifications
Section 5 – Steering Axle Repair
- Steering Axle Assembly
  - Remove
  - Install
- Steer Axle Components
  - Tie Rods
  - Steering Cylinder
  - Wheel Hub
  - Wheel Stud Replacement
  - Spindle
- Steer Axle Torque Specifications

Series Code / Model Designation Reference Table
General
- Precautions
Special Tools
Section 1 – Drive Shaft Repair
- Drive Shaft Assembly
  - Remove
  - Disassemble
  - Inspect
  - Assemble
  - Install
Section 2 – Engine and Transmission Repair
- Engine and Transmission Assembly
  - Preparations
  - Remove Engine and Transmission
  - Install Engine and Transmission
  - Finalizing
- Engine Repair
- Transmission Assembly
  - Remove
  - Install
- Transmission Components
  - Transmission Disassemble
  - Clean and Inspect
  - Assemble
  - Transmission Full Flow Control Valve
- Transmission Test and Calibration
  - Precautions
  - Transmission Oil Sampling
  - Stall Test
  - Inch Pedal Calibration
  - Brake and Inch Pedal Adjustment
  - Inch Sensor Adjustment
  - Inch Pedal Calibration
  - Clutch Calibration
- Electrical Specifications
Section 3 – Engine Intake and Exhaust Repair
- Air Filter Assembly
  - Remove
  - Install
- Fuel Tank
  - Remove
  - Clean and Repair
  - Install
- DEF System
- DEF System Assembly
- DEF System Components
  - DEF Tank
  - DEF Tank Fill Cap
  - DEF Tank Unit
  - DEF Tank Suction Filter
  - DEF Pump Assembly
  - DEF Pump Filter
  - DEF Dosing Valve
- Checks and Adjustments
  - DEF Dosing Valve
  - DEF Pump
- Exhaust System
  - Exhaust System (Tier 3/Stage IIIA)
  - Exhaust System (Tier 4F/Stage IV)
  - Exhaust System (Stage V)
Section 4 – Drive Axle Repair
- Drive Axle Assembly
  - Remove
  - Install
- Drive Axle Components
  - Planetary Gear Assembly
  - Differential Assembly
  - Parking Brake
- Drive Axle Checks and Adjustments
  - Oil Drain and Refill Procedures
- Drive Axle Torque Specifications
Section 5 – Steering Axle Repair
- Steering Axle Assembly
  - Remove
  - Install
- Steer Axle Components
  - Tie Rods
  - Steering Cylinder
  - Wheel Hub
  - Wheel Stud Replacement
  - Spindle
- Steer Axle Torque Specifications

Series Code / Model Designation Reference Table
General
- Serial Number Data
  - Disconnecting Battery Power
Section 1 – Truck Handling Procedures
- Moving and Towing a ReachStacker
- Putting a ReachStacker on Blocks
- Cleaning a ReachStacker
Section 2 – Safety Procedures Before Starting Maintenance
- Precautions
- Making Checks with Engine Running
Section 3 – Periodic Maintenance Schedules
- Periodic Maintenance Schedule
  - Daily Inspection
  - Initial Inspection
  - Periodic Maintenance
- Container Attachment Periodic Maintenance Schedule
Section 4 – Periodic Maintenance Procedures
- Air Conditioning System
- Attachment Beams
- Attachment Control System Signals
- Automatic Greasing
- Boom Pivot Pin Retention
- Brake Cooling Filter
- Brake System Accumulator
- Cab Air Filter
- Cab Door Hinges
- Cold Starting Aid
- Cooling System
- Crankcase Breather Element
- Diesel Exhaust Fluid (DEF) System
- Drive Axle, Differential and Hub Assembly
- Drive Shaft
- Engine Air Filter
- Engine Air Intake Piping and Charge Air Piping
- Engine and Transmission Mounts
- Engine Compartment
- Engine Drive Belt
- Engine Oil
- Engine Valve Adjustment (Tier 3/Stage IIIA QSM 11)
- Engine Valve Adjustment (Tier 4F/Stage IV QSL 8.9)
- Engine Valve Adjustment (Tier 3/Stage IIIA X12 and Tier 4F/Stage IV X12)
  - Inspect
  - Adjust
- Engine Valve Adjustment (Stage V/OM470)
- Exhaust After Treatment Unit (EATU) Compartment
- Exhaust System
- Extension Cylinder Support Pads
- Fault Condition
- Frame, Boom and Attachment
- Fuel, Oil, DEF, or Coolant Leaks
- Fuel/Water Separator and Fuel Filter
- Fuel Tank Breather
- Horn, Gauges, Lights, Alarms and Control System
- Hydraulic System Oil
- Hydraulic Tank Breather
- Hydraulic Tank Return Filter
- Inching Pedal Sensor Calibration
- Joystick, Switches and Pedals
- Leg Folding System (ELME Model 857)
- LLMI System (Longitudinal Load Moment Information)
- Operator Presence System
- Operator Restraint System
- Parking and Service Brakes
  - Inspect Wet Disk Brake Lining
- Pivot Point Lubrication
- Power Pile Slope Cylinder Bearings
- Radiator Assembly
  - Radiator Shutter Assembly
- Rotator
- Spreader Sideshift
- Steering Axle Grease Fittings
- Steering System
- Steer Wheel Hub Oil And Bearings
- Stop Cylinder
- Transmission
- Turbo Charger
- Twist Locks
- Vibration Damper (Viscous)
- Warning and Safety Labels
- Weldment Inspection
- Windows and Mirrors
- Windshield Washer Fluid Level
- Wheels and Tires
Section 5 – Capacities and Specifications
- Approved Fuel and Engine Oil
- Approved Oils, Fluids and Grease
- Engine Oil Viscosity
- Electrical Components
- Hydraulic Oil Sampling and Flushing
  - Background and Flushing Overview
  - Oil Sampling
  - Cleaning the System
  - Cleaning the Components
  - Starting Up a Cleaned Truck