Hyster S50CT (A267 A967) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 4136

File Size: 115.90 MB (Speed Download Link)

Brand: Hyster

Model: S50CT (A267 A967) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster S50CT (A267 A967) Forklift Service Manual

📘 Show Index

Hyster S50CT (A267 A967) Forklift Index:

SECTION 9010 Operational Diagnostic Procedures
- Group 05 – Operational Checkout
SECTION 9020 Engine
- Group 10 – Principles of Operation
- Group 30 – Observed Symptoms
- Group 40 – Tests and Adjustments
SECTION 9030 Electrical System
- Group 03 – General Maintenance and Diagnostic Data
- Group 10 – Principles of Operation
- Group 20 – Diagnostic Trouble Codes
- Group 30 – Observed Symptoms
SECTION 9040 Drive Train
- Group 10 – Principles of Operation
- Group 30 – Observed Symptoms
- Group 40 – Tests and Adjustments
SECTION 9050 Hydraulic Systems
- Group 10 – Principles of Operation
- Group 33 – Observed Symptoms-Gear Pump
- Group 43 – Tests and Adjustments-Gear Pump
SECTION 9060 Operators Station
- Group 10 – Principles of Operation
SECTION 9070 Front End (Mast) and Chassis
- Group 10 – Principles of Operation
- Group 30 – Observed Symptoms
SECTION 9080 Supplementary Data
- Group 50 – Abbreviations and Acronyms
- Group 60 – Special Tools List
- Group 70 – Fault Mode Indicator Reference
- Group 80 – Supplier Specification Data

SECTION 9010 Operational Diagnostic Procedures
- Group 05 – Operational Checkout
SECTION 9020 Engine
- Group 10 – Principles of Operation
- Group 30 – Observed Symptoms
- Group 40 – Tests and Adjustments
SECTION 9030 Electrical System
- Group 03 – General Maintenance and Diagnostic Data
- Group 10 – Principles of Operation
- Group 20 – Diagnostic Trouble Codes
- Group 30 – Observed Symptoms
SECTION 9040 Drive Train
- Group 10 – Principles of Operation
- Group 30 – Observed Symptoms
- Group 40 – Tests and Adjustments
SECTION 9050 Hydraulic Systems
- Group 10 – Principles of Operation
- Group 33 – Observed Symptoms-Gear Pump
- Group 43 – Tests and Adjustments-Gear Pump
SECTION 9060 Operators Station
- Group 10 – Principles of Operation
SECTION 9070 Front End (Mast) and Chassis
- Group 10 – Principles of Operation
- Group 30 – Observed Symptoms
SECTION 9080 Supplementary Data
- Group 50 – Abbreviations and Acronyms
- Group 60 – Special Tools List
- Group 70 – Fault Mode Indicator Reference
- Group 80 – Supplier Specification Data

toc
- Periodic Maintenance
- Safety Precautions Maintenance and Repair
- General
  - Serial Number Data
  - How to Move Disabled Lift Truck
  - How to Put Lift Truck on Blocks
  - How to Clean a Lift Truck
- Maintenance Schedule
- Maintenance Procedures Every 8 Hours or Daily
  - How to Make Checks With Engine Stopped
  - How To Make Checks With Engine Running
- First Service After First 100 Hours of Operation
  - Mazda 2.0L and 2.2L Engine Oil and Oil Filter Change
  - Yanmar 2.6L Engine Oil and Oil Filter Change
  - Hydraulic System
- Maintenance Procedures Every 250 Hours or 6 Months
  - Mazda 2.0L and 2.2L Engine Oil and Oil Filter Change
  - Mazda 2.0L and 2.2L Engine Drive Belt Check
  - Drain Tar From Electronic Pressure Regulator (EPR)
- Maintenance Procedures Every 500 Hours or 6 Months
  - Hydraulic System Oil
  - Hydraulic Tank Breather
  - Battery
  - Yanmar 2.6L Engine Oil and Oil Filter Change
  - Yanmar 2.6L Engine Drive Belt
  - PCV Valve
  - Clean Debris From Radiator Core
  - Transmission Oil Level
  - Forks
  - Mast Lubrication
  - Header Hose Checks
  - Lift Chain Lubrication
  - Tilt Cylinder Lubrication
  - Master Cylinder Rod End Pin Lubrication
  - Manual Hydraulic Levers Lubrication
  - Brake Fluid
  - Parking Brake Adjustment
  - Tie Rod Lubrication
  - Differential and Drive Axle Oil
- Maintenance Procedures Every 1000 Hours or 6 Months
  - Valve Clearance, Check and Adjust
  - Ignition System – Mazda 2.0L and 2.2L Engine
  - LPG Fuel Filter Replace – Mazda 2.0L and 2.2L Engine
  - Fuel Filter Replacement – Yanmar 2.6L Engine
  - Priming the Fuel System (Yanmar)
  - Lift Chains Wear Check
  - Lift Chain Lubrication
  - Integral Sideshift Carriage, Check Bearings
  - Steering Axle
  - Control Levers and Pedals
- Maintenance Procedures Every 2000 Hours or Annually
  - Hydraulic System
  - Air Filter
  - PCV Valve
  - Oxygen Sensor
  - Timing Belt
  - Forks
  - Fuel Injector, Yanmar Engines
  - Integral Sideshift Carriage
  - Transmission Oil and Oil Filter, Replace
  - Brake Fluid Change
  - Service Brakes
  - Drive Axle and Differential Oil, Change
  - Wheel Bearings
- Maintenance Procedures Every 4000 Hours or 2 Years
  - Hydraulic Oil, Change
  - Cooling System
- Safety Procedures When Working Near Mast
- Hood Latch Check
- Lift Chain Adjustments
- Jump-Starting the Lift Truck
  - Jump-Starting Using a Battery Charger
  - Jump-Starting a Lift Truck Using Another Lift Truck
- Welding Repairs
- Overhead Guard Changes
- Wheels and Tires Replacement
  - General
  - How to Change Solid Rubber Tire
  - Pneumatic Tire With Tube, Repair
  - Pneumatic Tubeless Tire, Repair
  - Solid Rubber Tires on Pneumatic Wheels, Change
- Adhesives and Sealants
tables
- Table 1. Maintenance Schedule
- Table 2. V-Belt Deflection Table
- Table 3. Carriage Chain Adjustment, Forks Not Installed

toc
- Periodic Maintenance
- Safety Precautions Maintenance and Repair
- General
  - Serial Number Data
  - How to Move Disabled Lift Truck
  - How to Put Lift Truck on Blocks
  - How to Clean a Lift Truck
- Maintenance Schedule
- Maintenance Procedures Every 8 Hours or Daily
  - How to Make Checks With Engine Stopped
  - How To Make Checks With Engine Running
- First Service After First 100 Hours of Operation
  - Mazda 2.0L and 2.2L Engine Oil and Oil Filter Change
  - Yanmar 2.6L Engine Oil and Oil Filter Change
  - Hydraulic System
- Maintenance Procedures Every 250 Hours or 6 Months
  - Mazda 2.0L and 2.2L Engine Oil and Oil Filter Change
  - Mazda 2.0L and 2.2L Engine Drive Belt Check
  - Drain Tar From Electronic Pressure Regulator (EPR)
- Maintenance Procedures Every 500 Hours or 6 Months
  - Hydraulic System Oil
  - Hydraulic Tank Breather
  - Battery
  - Yanmar 2.6L Engine Oil and Oil Filter Change
  - Yanmar 2.6L Engine Drive Belt
  - PCV Valve
  - Clean Debris From Radiator Core
  - Transmission Oil Level
  - Forks
  - Mast Lubrication
  - Header Hose Checks
  - Lift Chain Lubrication
  - Tilt Cylinder Lubrication
  - Master Cylinder Rod End Pin Lubrication
  - Manual Hydraulic Levers Lubrication
  - Brake Fluid
  - Parking Brake Adjustment
  - Tie Rod Lubrication
  - Differential and Drive Axle Oil
- Maintenance Procedures Every 1000 Hours or 6 Months
  - Valve Clearance, Check and Adjust
  - Ignition System – Mazda 2.0L and 2.2L Engine
  - LPG Fuel Filter Replace – Mazda 2.0L and 2.2L Engine
  - Fuel Filter Replacement – Yanmar 2.6L Engine
  - Priming the Fuel System (Yanmar)
  - Lift Chains Wear Check
  - Lift Chain Lubrication
  - Integral Sideshift Carriage, Check Bearings
  - Steering Axle
  - Control Levers and Pedals
- Maintenance Procedures Every 2000 Hours or Annually
  - Hydraulic System
  - Air Filter
  - PCV Valve
  - Oxygen Sensor
  - Timing Belt
  - Forks
  - Fuel Injector, Yanmar Engines
  - Integral Sideshift Carriage
  - Transmission Oil and Oil Filter, Replace
  - Brake Fluid Change
  - Service Brakes
  - Drive Axle and Differential Oil, Change
  - Wheel Bearings
- Maintenance Procedures Every 4000 Hours or 2 Years
  - Hydraulic Oil, Change
  - Cooling System
- Safety Procedures When Working Near Mast
- Hood Latch Check
- Lift Chain Adjustments
- Jump-Starting the Lift Truck
  - Jump-Starting Using a Battery Charger
  - Jump-Starting a Lift Truck Using Another Lift Truck
- Welding Repairs
- Overhead Guard Changes
- Wheels and Tires Replacement
  - General
  - How to Change Solid Rubber Tire
  - Pneumatic Tire With Tube, Repair
  - Pneumatic Tubeless Tire, Repair
  - Solid Rubber Tires on Pneumatic Wheels, Change
- Adhesives and Sealants
tables
- Table 1. Maintenance Schedule
- Table 2. V-Belt Deflection Table
- Table 3. Carriage Chain Adjustment, Forks Not Installed

toc
- Single Speed Powershift
- Safety Precautions Maintenance and Repair
- General
  - Serial Number
- Hydraulic Gear Pump
  - Remove
  - Install
- Housing Fittings Replacement
  - Remove
  - Disassemble
  - Assemble
  - Install
- Charge Pump Repair
  - Lift Trucks Manufactured Before July, 2013
  - Lift Trucks Manufactured After July, 2013
- Torque Converter Replacement
  - Remove
  - Clean and Inspect
  - Install
- Stator Support Assembly Repair
  - Remove
  - Disassemble
  - Clean
  - Inspect
  - Assemble
  - Install
- Clutch Packs Repair
  - Remove
  - Disassemble
  - Clean
  - Inspect
  - Assemble
  - Install
- Drive Chains and Sprockets
  - Remove
  - Clean
  - Inspect
  - Install
- Proportional and Enable Solenoid Valves
  - Proportional Valves
  - Enable Solenoid Valve
- MONOTROL® Pedal Repair
  - Remove and Disassemble
  - Clean and Inspect
  - Assemble and Install