Hyster S60-120E (C004) Forklift Index:

INTRODUCTION
General
REPAIRS…. ….. ….. ….. …..
Removal
Disassembly .
Inspection
Transmission .
Torque Converter
Repairing the Control Valve
DIFFERENTIAL
Removal
Disassembly .
Cleaning and Inspection
Assembly
Adjusting the Differential.
Installation ….. ….. ….. ….
Assembly of Transmission
Installation of the Transmission
Monotrol Pedal .
Removal and Disassembly .
Assembly and Installation
CHECKS AND ADJUSTMENTS
Checking the Monotrol Pedal for Lßakage
Monotrol Linkage
Stall Test.
Checking the Oil Pressures
Monotrol Pressure…. . .
Clutch Pressure
Inching Pressure .
Torque Converter Pressure
Modulator Spool/Clutch Engage Pressure
Checking the Powershift Electrical Circuit
Checking the Circuit for the Direction Control Lever
TROU BLESHOOTING

INTRODUCTION
GENERAL
DESCRIVI’ION .
ENGINE SERIAL NUMBER CODES
REMOVAL AND INSTALLATION
ENGINE
CYLINDER HEAD
Installation
Cylinder Head Repairs .
OIL PUMP
Removal….
Disassembly ………
Inspection
Assembly
Installation
RELIEF VALVE
TIMING GEAR CASE AND TIMING GEARS .
Removal
Installation
PISTONS AND CONNECTING RODS
Removal
Ihassembly
Assembly
Installation
CRANKSHAFT AND MAIN BEARINGS … .
Removal .
Inspection
Assembly .
CAMSHAFT AND CAM FOLLOWERS
Removal
Inspection .
Assembly .
FLYWHEEL AND FLYWHEEL HOUSING
Removal ..
Repairs
Installation
STEERING PUMP DRIVE
Removal
Installation
PCV VALVE

FUEL SYSTEM
FUEL PUMP
Dßassembly
Assembly
Installation
FUEL INJECTION PUMP
Installation
FUEL INJECTORS
Removal….
Repairs
Installation
COLD START AID
Description
Removal
Installation .
COOLING SYSTEM
THERMOSTAT
Removal .
Inspection
Installation
WATER PUMP
Asembly .
Installation
CHECKS AND ADJUSTMENTS
CHECKING THE INJECTORS … .
Repairs…. ….. ….. … .
Installation
REMOVING AIR FROM THE FUEL SYSTEM
CHECKING THE TIMING MARKS
Method A
Method B .
CHECKING THE TIMING ANGLE OF THE FUEL INJECTION PUMP
WITH THE SPECIAL TOOL
VALVE CLEARANCE ADJUSTMENT .
ADJUSTING THROTTLE LINKAGE
TROUBLESHOOTING ..
SPECIFICATIONS
TORQUE SPECIFICATIONS