Hyster S70-100XM; S80-100XMBCS; S120XMS; S100XM-PRS (F004) Forklift Parts Manual
These Hyster S70-100XM series trucks are everyday warehouse and loading-dock workhorses, shuttling pallets in tight aisles and around trailers. This parts manual is what I keep handy when I’m trying to match what I see on the truck to the correct Hyster part number. Say you’ve got a bent hood hinge or a cracked floor plate—this book lets you visually trace which version is on your truck, how it’s grouped, and which small pieces go with it so you don’t order the wrong hardware or panels.
Applications & Use Cases
- Confirm component families when you’re looking at similar frames, hoods, or floor plates across S70-100XM and related variants.
- Isolate the right subassembly during teardown so you can see which brackets, covers, and seals belong together.
- Cross-check superseded parts against current listings to avoid installing obsolete or mismatched pieces.
- Verify small hardware—clips, pins, fasteners—before ordering, instead of guessing from a bin.
- Align parts orders with multiple trucks in the fleet by comparing model designations and options on paper.
FAQ
Q: Can I use this manual on a tablet in the shop?
A: Yes, it works well digitally; you can zoom in on diagrams and use search to jump to the part group you’re working on.
Q: Should I still print pages from it?
A: Printing the relevant pages is handy when you’re under the truck, so you can mark notes, circle items, and keep greasy hands off your device.
Safety Note
Always lock out, chock, and properly support the forklift before inspecting or removing any components for parts identification.
📘 Show Index
Hyster S70-100XM; S80-100XMBCS; S120XMS; S100XM-PRS (F004) Forklift Parts Manual Index:
- Frame
- GENERAL TRUCK
- FLOOR PLATES AND COVERS
- HOOD
- BATTERY TRAY LATCH
- COUNTERWEIGHT
- OVERHEAD GUARD
- NON-SUSPENSION SEAT
- NON-SUSPENSION SEAT
- FULL SUSPENSION SEAT SHEET 1 OF 2 (→ S/N F004V03917C)
- FULL SUSPENSION SEAT SHEET 2 OF 2 (→ S/N F004V03917C)
- FULL SUSPENSION SEAT
- FULL SUSPENSION SWIVEL SEAT SHEET 1 OF 2 (→ S/N F004V03917C)
- FULL SUSPENSION SWIVEL SEAT SHEET 2 OF 2 (→ S/N F004V03917C)
- FULL SUSPENSION SWIVEL SEAT
- LABELS
- FORK STANDARD TAPER HOOK TYPE (S70-80XM)
- FORK STANDARD TAPER HOOK TYPE (S100-120XM)
- FORK POLISHED WITH FULL BOTTOM TAPER HOOK TYPE
- LOAD BACKREST EXTENSION
- ENGINES
- ASSEMBLED ENGINE GASOLINE, 4.3L EPA COMPLIANT – SHEET 1 OF 2
- ASSEMBLED ENGINE GASOLINE, 4.3L EPA COMPLIANT – SHEET 2 OF 2
- ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 1 OF 2
- ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 2 OF 2
- COIL ASSEMBLY
- VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG
- CYLINDER HEAD GASOLINE AND LPG
- CYLINDER BLOCK GASOLINE AND LPG
- INTAKE MANIFOLD AND FUEL RAIL GASOLINE – 4.3L EPA COMPLIANT
- CAMSHAFT AND OIL PAN GASOLINE AND LPG
- OIL PUMP GASOLINE AND LPG
- DRIP SHIELD GASOLINE AND LPG
- COOLING GASOLINE AND LPG
- FAN DRIVE AND ALTERNATOR MOUNTING GASOLINE AND LPG
- VALVE COVER AND ROCKER ARM SHAFT DIESEL
- CYLINDER HEAD DIESEL
- CYLINDER BLOCK DIESEL
- MANIFOLDS DIESEL
- CRANKSHAFT AND PISTON DIESEL
- OIL PAN AND PUMP DIESEL
- OIL FILTER DIESEL
- COOLING DIESEL
- COOLANT PUMP DIESEL
- TIMING GEAR DIESEL
- ENGINE MOUNTS
- FLYWHEEL HOUSING GASOLINE, LPG AND DIESEL
- EXHAUST GASOLINE AND LPG (STANDARD, OVERHEAD AND SAFETY), DIESEL (OVERHEAD) – EPA COMPLIANT
- EXHAUST WRAPS PAPER INDUSTRY OPTION
- EXHAUST DIESEL – STANDARD
- EXHAUSTER ROTARY – DIESEL
- EXHAUST GASOLINE AND LPG – NON-EPA COMPLIANT
- FUEL SYSTEM
- AIR INTAKE AND FILTER SYSTEM GASOLINE, LPG AND DIESEL
- AIR FILTER
- FUEL SUPPLY SYSTEM GASOLINE
- THROTTLE BODY ASSEMBLY GASOLINE – 4.3L EPA COMPLIANT ENGINE
- ENGINE FUEL SYSTEM LPG – 4.3L EPA COMPLIANT ENGINE
- FUEL FILTERING SYSTEM LPG – 4.3L EPA COMPLIANT ENGINE
- THROTTLE BODY AND MIXER LPG – 4.3L EPA COMPLIANT ENGINE
- REGULATING SYSTEM LPG – 4.3L EPA COMPLIANT ENGINE
- LPG TANK BRACKET FIXED – STANDARD (→ S/N F004V02383B)
- LPG TANK BRACKET FIXED – STANDARD (S/N F004V02384B →)
- LPG TANK BRACKET EZXCHANGE BRACKET – STANDARD AND BOX CAR SPECIAL (→ S/N F004V02383B)
- LPG TANK BRACKET EZXCHANGE BRACKET – STANDARD AND BOX CAR SPECIAL (S/N F004V02384B →)
- LPG TANK BRACKET FIXED – BOX CAR SPECIAL
- LPG TANK BRACKET EZXCHANGE BRACKET – 80 BOX CAR SPECIAL
- LPG TANK BRACKET EZXCHANGE BRACKET – 80 BOX CAR SPECIAL (1/2005 →)
- LPG TANK BRACKET FIXED – STANDARD WITH NYLON STRAP
- LPG TANK BRACKET FIXED – BOX CAR SPECIAL WITH NYLON STRAP
- LPG TANK BRACKET EZXCHANGE BRACKET – 80 BOX CAR SPECIAL WITH NYLON STRAP
- FUEL SUPPLY SYSTEM DIESEL
- FUEL SYSTEM LOW PRESSURE – DIESEL
- HIGH PRESSURE FUEL INJECTION DIESEL
- WATER SEPARATOR DIESEL
- LIFT PUMP DIESEL
- FUEL FILTER DIESEL
- THROTTLE LINKAGE GASOLINE, LPG, AND DIESEL
- ACCELERATOR PEDAL AND BRACKET ASSEMBLY WITH FORWARD AND REVERSE LEVER
- ACCELERATOR PEDAL AND BRACKET ASSEMBLY MONOTROL
- MONOTROL PEDAL
- ELECTRICAL SYSTEM
- INSTRUMENT PANEL
- ELECTRICAL SYSTEM DASH PANEL
- ELECTRICAL SYSTEM GASOLINE AND LPG
- ELECTRICAL SYSTEM LPS
- ELECTRICAL SYSTEM DIESEL
- ELECTRICAL SYSTEM CHASSIS
- WIRE HARNESS DASH (→ S/N F004V01696B)
- WIRE HARNESS DASH (S/N F004V01697B ↔ S/N F004V03148C)
- WIRE HARNESS DASH (S/N F004V03149C →)
- WIRE HARNESS POWER DISTRIBUTION GROUP
- WIRE HARNESS CHASSIS (→ S/N F004V03917C)
- WIRE HARNESS CHASSIS (S/N F004V03918C →)
- WIRE HARNESS FUEL INJECTOR – GASOLINE GM 4.3L
- WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 1 0F 2
- WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 2 OF 2
- WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 1 0F 2
- WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 2 OF 2
- WIRE HARNESS LPG REGULATOR
- WIRE HARNESS ENGINE – DIESEL
- WIRE HARNESS INTERFACE
- WIRE HARNESS SEALED ALTERNATOR
- DISTRIBUTOR GASOLINE AND LPG
- SEALED ALTERNATOR
- ALTERNATOR MOUNTING DIESEL
- STARTER GASOLINE AND LPG
- STARTER DIESEL
- STARTER DIESEL – OPTIONAL
- TRANSMISSION
- TRANSMISSION
- TRANSMISSION CONTROL VALVE SHEET 1 OF 2
- TRANSMISSION CONTROL VALVE SHEET 2 OF 2
- CLUTCH PACKS
- CLUTCH PACKS
- TORQUE CONVERTER
- DIFFERENTIAL AND HYPOID ASSEMBLY
- DIFFERENTIAL AND HYPOID ASSEMBLY
- DRIVE AXLE
- DRIVE TIRES AND WHEELS
- STEERING SYSTEM
- STEER COLUMN
- SHIFT LEVERS
- STEER AXLE
- STEER CYLINDER
- STEERING CYLINDER
- STEER TIRES AND WHEELS
- BRAKE SYSTEM
- BRAKE LINKAGE SINGLE PEDAL
- BRAKE LINKAGE DUAL PEDALS
- BRAKE LINES
- MASTER CYLINDER AND BRAKE BOOSTER
- PARK BRAKE LEVER
- BRAKE ASSEMBLY SHORT WHEEL BASE
- BRAKE ASSEMBLY LONG WHEEL BASE
- BRAKE ASSEMBLY OPTIONAL 4 INCH (100 MM) WIDE
- HYDRAULIC SYSTEM
- HYDRAULIC HOSES AND FITTINGS SUPPLY AND RETURN
- HYDRAULIC HOSES AND FITTINGS TILT
- HYDRAULIC HOSE AND FITTINGS STEERING AND HOIST
- HYDRAULIC HOSES AND FITTINGS AUXILIARY – 3, 4 AND 5 FUNCTION
- CONTROL VALVE AND ATTACHING PARTS THREE FUNCTION (→ S/N F004V02247B)
- CONTROL VALVE AND ATTACHING PARTS FOUR FUNCTION (→ S/N F004V02247B)
- CONTROL VALVE AND ATTACHING PARTS FIVE FUNCTION (→ S/N F004V02247B)
- HYDRAULIC CONTROL VALVE
- CONTROL VALVE AND ATTACHING PARTS THREE FUNCTION (S/N F004V02148B →)
- CONTROL VALVE AND ATTACHING PARTS FOUR FUNCTION (S/N F004V02248B →)
- CONTROL VALVE AND ATTACHING PARTS FIVE FUNCTION (S/N F004V02248B →)
- HYDRAULIC CONTROL VALVE THREE, FOUR, AND FIVE FUNCTION (S/N F004V02161B →)
- TRANSMISSION COOLING AND STEERING LINES
- HYDRAULIC FILTER HOUSING
- HYDRAULIC PUMP
- TILT CYLINDER
- MAST INSTALLATION
- PRESSURE REGULATOR USED WITH PAPER ROLL
- Mast-Two Stage Limited Free-Lift
- OUTER MAST TWO STAGE FULL FREE-LIFT
- INNER MAST TWO STAGE LIMITED FREE-LIFT
- MAIN LIFT TWO STAGE LIMITED FREE-LIFT
- MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT – S70-80XM
- MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT – S100-120XM
- HEADER HOSE TWO STAGE LIMITED FREE-LIFT
- CARRIAGE TWO STAGE LIMITED FREE-LIFT
- Mast-Two Stage Full Free-Lift
- OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT
- INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT
- MAIN CYLINDER TWO STAGE FULL FREE-LIFT – S70-80XM
- MAIN CYLINDER TWO STAGE FULL FREE-LIFT – S100-120XM
- FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
- HEADER HOSE TWO STAGE FULL FREE-LIFT
- CARRIAGE TWO STAGE FULL FREE-LIFT
- Mast-Three Stage Full Free-Lift
- OUTER MAST THREE STAGE FULL FREE-LIFT
- INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
- INNER MAST THREE STAGE FULL FREE-LIFT
- MAIN LIFT THREE STAGE FULL FREE-LIFT
- FREE-LIFT THREE STAGE FULL FREE-LIFT
- MAIN CYLINDER THREE STAGE FULL FREE-LIFT
- FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
- HEADER HOSE THREE STAGE FULL FREE-LIFT
- CARRIAGE THREE STAGE FULL FREE-LIFT
- OPTIONS
- INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT – S70-80XM
- INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT – S100-120XM
- INTEGRAL SIDE-SHIFT CARRIAGE 1067 MM (42 IN.) CLASS III – TWO STAGE LIMITED FREE-LIFT
- INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS III – TWO STAGE LIMITED FREE-LIFT
- INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS IV – TWO STAGE LIMITED FREE-LIFT
- INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT – S70-80XM
- INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT – S100-120XM
- INTEGRAL SIDE-SHIFT CARRIAGE 1067 MM (42 IN.) CLASS III – TWO STAGE FULL FREE-LIFT
- INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS III – TWO STAGE FULL FREE-LIFT
- INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS IV – TWO STAGE FULL FREE-LIFT
- INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT – S70-80XM
- INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT – S100-120XM
- INTEGRAL SIDE-SHIFT CARRIAGE 1067 MM (42 IN.) CLASS III – THREE STAGE FULL FREE-LIFT
- INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS III – THREE STAGE FULL FREE-LIFT
- INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS IV – THREE STAGE FULL FREE-LIFT
- SIDE ROLLER ISS CARRIAGE – KIT
- AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
- TUBE EXTENSION KITS TWO AND THREE STAGE FULL FREE-LIFT
- QUICK DISCONNECT
- FRONT HEADLIGHTS
- REAR DRIVE LIGHT
- PLUGS WITHOUT BACK-UP AND BRAKE LIGHTS
- LIGHTS, LED BACK-UP AND BRAKE
- WIRE HARNESS PRESSURE SWITCH – LED BRAKE LIGHTS
- LIGHTS BACK-UP AND BRAKE WITHOUT HEAVY DUTY AIR INTAKE OR OVERHEAD EXHAUST
- LIGHTS REAR DRIVE, BACK-UP AND BRAKE WITH HEAVY DUTY AIR INTAKE – OR OVERHEAD EXHAUST
- LED LIGHTS, BACK-UP AND BRAKE WITH HEAVY DUTY AIR INTAKE AND OVERHEAD EXHAUST
- STROBE LIGHT HIGH MOUNT
- STROBE LIGHT LOW MOUNT
- ACCUMULATOR
- BACK-UP ALARM
- FIELD CONVERSION KITS
- MISCELLANEOUS KITS
- HYDRAULIC CONTROL CONVERSIONS HUSCO VALVES ONLY
- SWING OUT DROP DOWN LPG KITS
- OPERATOR PRESENCE SYSTEM KITS
- TUBE EXTENSION CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
- TUBE EXTENSION CONVERSION KITS THREE STAGE FULL FREE-LIFT
- TUBE EXTENSION CONVERSION KITS TWO STAGE FULL FREE-LIFT
- NUMERICAL INDEX
Hyster
