Hyster W25ZC, W30ZC, W40ZC (C454) Forklift Parts Manual
Truck’s down, drive wheel’s chunked, static strap hanging, and the boss wants it moving yesterday. You don’t have time to “match it by eye” or guess a tire size. This parts manual tells you the exact drive wheel assembly, spacer stack, cowl plug, and hardware for that specific W25ZC/W30ZC/W40ZC (C454), so you order once, bolt once, and put the truck back in the aisle instead of on stands.
Key Tasks Covered:
- Identify correct drive wheel, tire, and static strap part numbers by model/serial.
- Match frame/drive unit covers and cowl plugs so mounting holes actually line up.
- Verify battery spacers and retainers so the pack doesn’t shift under braking.
- Cross-check updated part supersessions so you don’t order obsolete junk.
- Break down assemblies (master drive unit, etc.) into individual replaceable parts.
Common Questions:
Q: “Why the hell won’t this drive wheel fit? It’s ‘for a W40ZC’.”
A: You’ve likely got the wrong hub/bore combo. The manual lists wheel, hub, and bearing set as a matched group by truck serial.
Q: “Can I reuse the old battery spacers?”
A: Only if they match the listed thickness and style. The manual shows the correct spacer stack; wrong ones let the battery walk and smash cables.
Safety Note
Lock out, chock, and support the truck before pulling drive wheels or crawling near the frame.
Hyster W25ZC, W30ZC, W40ZC (C454) Forklift Parts Manual Index:
- FRAME/DRIVE UNIT
- COVERS AND COWL PLUGS
- BATTERY SPACER
- DRIVE WHEEL AND TIRE AND STATIC STRAP
- MASTER DRIVE UNIT AND ATTACHING PARTS
- COUNTERWEIGHT
- DECALS
- ELECTRICAL SYSTEM
- ELECTRICAL ARRANGEMENT
- TRACTION MOTOR AND BRAKE ASSEMBLY
- TRACTION MOTOR ASSEMBLY
- CONTROL PANEL ASSEMBLY
- BATTERY DISCONNECT
- WIRE HARNESS HYDRAULIC PUMP – WITH AUXILIARY FUNCTION
- WIRE HARNESS HYDRAULIC PUMP – WITHOUT AUXILIARY FUNCTION
- WIRE HARNESS MAIN TRUCK
- WIRE HARNESS TELEMETRY – POWER (→ 8/2017)
- WIRE HARNESS TELEMETRY – POWER (8/2017 →)
- WIRE HARNESS TELEMETRY – DISPLAY, UPPER
- WIRE HARNESS TELEMETRY – DISPLAY, LOWER
- WIRE HARNESS TELEMETRY – INTERLOCK
- WIRE HARNESS HORN RELAY
- STEER HANDLE/BRAKE SYSTEM
- TILLER HEAD ASSEMBLY
- TILLER HANDLE
- Load Wheel
- HYDRAULIC SYSTEM
- HYDRAULIC PUMP AND MOTOR AND ATTACHING PARTS
- HYDRAULIC POWER UNIT
- TILT CYLINDER ASSEMBLY
- Mast-Two Stage Limited Free-Lift
- MAST INSTALLATION
- INNER AND OUTER MAST TWO STAGE LIMITED FREE-LIFT
- CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT
- LIFT TWO STAGE LIMITED FREE-LIFT
- LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT
- HEADER HOSE TWO STAGE LIMITED FREE-LIFT
- Mast-Three Stage Full Free-Lift
- MAST INSTALLATION
- INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT
- CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT
- MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT
- FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
- LIFT CYLINDER THREE STAGE FULL FREE-LIFT
- HEADER HOSE THREE STAGE FULL FREE-LIFT
- Carriage
- CARRIAGE TWO STAGE LIMITED FREE-LIFT – W25ZC, W30ZC
- CARRIAGE THREE STAGE FULL FREE-LIFT – W25ZC, W30ZC
- CARRIAGE TWO STAGE LIMITED FREE-LIFT – W40ZC
- CARRIAGE THREE STAGE FULL FREE-LIFT – W40ZC
- SIDE-SHIFT CARRIAGE
- OPTIONS
- BATTERY ROLLER
- LOAD BACKREST AND FORKS HOOK TYPE CARRIAGE
- FORKS OPTIONAL LATCH
- TELEMETRY OPTIONS
- TELEMETRY OPTIONS BUZZER ASSEMBLY
- FIELD SERVICE KITS
- TRAVEL ALARM KITS
- HANDLE UPGRADE KITS
- HORN RELAY KIT
- TELEMETRY KITS
- NUMERICAL INDEX
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