Hyster W45ZHD (A419) Forklift Parts Manual
The Hyster W45ZHD pallet truck spends its life shuttling skids in tight warehouse aisles, docks, and trailers, so when something bends, cracks, or wears out, you need to know exactly which part you’re looking at. This parts manual helps you match what’s on the truck to the correct Hyster part numbers, especially around the frame, covers, and drive unit. For example, if a dock plate impact breaks a drive cover or damages a drive-unit subassembly, this book lets you trace what you see on the floor back to the right housing, seal, or bracket before you order.
Applications & Use Cases
- Confirm component names so the part you order matches what you removed during teardown.
- Cross-check similar variants of the W45ZHD to avoid mixing early/late or option-specific parts.
- Trace assemblies into subcomponents (covers, housings, hardware) when only one small piece is damaged.
- Verify fasteners and small hardware so you don’t reuse the wrong bolts, pins, or clips.
- Support inventory control, matching shelf stock to the exact truck configuration in your shop.
FAQ
Q: Can I use this manual on a tablet in the shop?
A: Yes, it’s practical to keep it on a tablet so you can zoom diagrams and search part descriptions right at the truck.
Q: Is it worth printing pages from this manual?
A: Many techs print only the relevant diagrams and parts lists for a job and keep them with the work order for quick reference.
Safety Note
Always de-energize, chock, and secure the truck before inspecting or removing any parts.
📘 Show Index
Hyster W45ZHD (A419) Forklift Parts Manual Index:
- FRAME/DRIVE UNIT
- COVERS
- MASTER DRIVE UNIT ASSEMBLY
- MASTER DRIVE UNIT ASSEMBLY
- MASTER DRIVE UNIT ASSEMBLY
- MASTER DRIVE UNIT AND ATTACHING PARTS
- TRACTION MOTOR
- GEAR BOX
- CASTER WHEEL ASSEMBLY SEALED
- CASTER WHEEL ASSEMBLY SEALED – ALTERNATE ASSEMBLY
- CASTER WHEEL ASSEMBLY GREASABLE
- DECALS AND MANUAL HOLDER
- DRIVE TIRE AND STATIC STRAP
- STABILIZERS
- STABILIZERS
- GRAB HANDLES, BATTERY COVER
- LOAD BACKREST, MOVEABLE 8 INCH BATTERY BOX – STANDARD
- LOAD BACKREST, MOVEABLE 8 INCH BATTERY BOX – BEVERAGE TRUCK
- LOAD BACKREST 9 INCH BATTERY BOX BOLT-ON – 1219 MM/48 IN
- LOAD BACKREST 9 INCH BATTERY BOX BOLT-ON – 1524 MM/60 IN
- LOAD BACKREST 9 INCH BATTERY BOX BOLT-ON – 1829 MM/72 IN
- LOAD BACKREST 8 INCH BATTERY BOX BOLT-ON – 1219 MM/48 IN
- LOAD BACKREST 8 INCH BATTERY BOX BOLT-ON – 1524 MM/60 IN
- LOAD BACKREST 8 INCH BATTERY BOX BOLT-ON – 1829 MM/72 IN
- LOAD BACKREST BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX – 1219 MM/48 IN
- LOAD BACKREST BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX – 1524 MM/60 IN
- LOAD BACKREST BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX – 1829 MM/72 IN
- LOAD BACKREST (BEVERAGE TRUCK)
- LOAD BACKREST (BEVERAGE TRUCK) MOVEABLE PALLET
- LOAD BACKREST (BEVERAGE TRUCK) MOVEABLE PALLET – ENCLOSED BATTERY BOX
- LOAD BACKREST (BEVERAGE TRUCK) MOVEABLE PALLET – 9 IN. BATTERY BOX
- LOAD BACKREST MOVEABLE PALLET – ENCLOSED BATTERY BOX
- LOAD BACKREST MOVEABLE PALLET – 9 IN. BATTERY BOX
- ELECTRICAL SYSTEM
- ELECTRICAL SYSTEM
- CONTACTOR
- WIRE HARNESS OPTION HARNESS
- WIRE HARNESS MAIN
- BATTERIES FLOODED AND AGM
- BATTERY AND TRAY LITHIUM-ION WITH SINGLE PACK
- BATTERY AND TRAY LITHIUM-ION, ALT CONFIG – WITH ONE, TWO AND THREE PACK OPTIONS
- BATTERY CABLES LITHIUM-ION BATTERY
- FUSE ASSEMBLY LITHIUM-ION BATTERY
- BATTERY CHARGER 20 AMP
- BATTERY CHARGER 30 AMP
- PALLET PRO BATTERY RETENTION
- BATTERY COVER
- WAKE-UP CIRCUIT LITHIUM-ION BATTERY
- WIRE HARNESS LITHIUM-ION
- WIRE HARNESS LITHIUM-ION MULTI-PACK
- WIRE HARNESS TILLER
- WIRE HARNESS TELEMETRY – INTERLOCK
- WIRE HARNESS TELEMETRY – POWER
- WIRE HARNESS TELEMETRY – DISPLAY, UPPER
- BUZZER ASSEMBLY TELEMETRY
- WIRE HARNESS KEY PAD
- STEER HANDLE/BRAKE SYSTEM
- DELIVERY HANDLE AND MOUNTING WELDMENT
- TILLER HANDLE AND MOUNTING WELDMENT
- TILLER HEAD ASSEMBLY
- LIFT LINKAGE AND FORKS
- LIFT LINKAGE
- LOAD WHEEL SEALED BEARING – VULKOLLAN
- LOAD WHEEL SEALED BEARING – POLYURETHANE
- LOAD WHEEL GREASABLE BEARING – VULKOLLAN
- LOAD WHEEL GREASABLE BEARING – POLYURETHANE
- FORK AND BATTERY BOX
- HYDRAULIC SYSTEM
- HYDRAULIC SYSTEM
- CYLINDER ASSEMBLY
- HYDRAULIC POWER UNIT ASSEMBLY
- OPTIONS
- CONVENIENCE TRAY BOLT-ON
- CONVENIENCE TRAY MAGNET MOUNT
- AUDIBLE ALARM
- SPEED REDUCTION
- TOW SWITCH
- PALLET STRAP OPTION
- PALLET STRAP OPTION WITH EXTENSION STRAP
- PALLET SKID ADAPTER OPTION
- TELEMETRY OPTIONS
- TELEMETRY COVER GROUP
- LIFT INTERRUPT SENSOR
- FIELD SERVICE KITS
- TRACTION CONTROL KIT
- BATTERY KITS
- TELEMETRY KITS
- NUMERICAL INDEX
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