Hyster W50Z (D215 C802) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 984

File Size: 40.31 MB (Speed Download Link)

Brand: Hyster

Model: W50Z (D215 C802) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster W50Z (D215 C802) Forklift Service Manual

📘 Show Index

Hyster W50Z (D215 C802) Forklift Index:

toc
- ZAPI™ Controllers
- Safety Precautions Maintenance and Repair
- General
- Description
  - ZAPI™ Transistor Motor Controller
  - Principles of Operation
- Controller Safety
- Controller Adjustments
- Modes of Operation
  - User-Selectable Operating Modes
- Programming
  - Custom Performance Mode
  - Controller Parameters
  - Tester Menu
  - Set Option Menu
  - ZAPI™ Handset
- Troubleshooting
- Control Card Functional Test
- ZAPI™ PC Interface
  - Connecting PC to ZAPI™ Controller
  - File Menu
  - Connection Menu
  - Function Menu
  - Programming Tilt and Sideshift on the ZAPI Controller (Laptop)
- Repair
  - Remove
  - Brass Stud Replacement
  - Install
  - Repair
tables
- Table 1. Parameters

toc
- ZAPI™ Controllers
- Safety Precautions Maintenance and Repair
- General
- Description
  - ZAPI™ Transistor Motor Controller
  - Principles of Operation
- Controller Safety
- Controller Adjustments
- Modes of Operation
  - User-Selectable Operating Modes
- Programming
  - Custom Performance Mode
  - Controller Parameters
  - Tester Menu
  - Set Option Menu
  - ZAPI™ Handset
- Troubleshooting
- Control Card Functional Test
- ZAPI™ PC Interface
  - Connecting PC to ZAPI™ Controller
  - File Menu
  - Connection Menu
  - Function Menu
  - Programming Tilt and Sideshift on the ZAPI Controller (Laptop)
- Repair
  - Remove
  - Brass Stud Replacement
  - Install
  - Repair
tables
- Table 1. Parameters

toc
- Periodic Maintenance
- Safety Precautions Maintenance and Repair
- General
  - How to Move a Disabled Truck
  - How to Put a Lift Truck on Blocks
  - Welding Repairs
- Battery Maintenance
  - How to Charge the Battery
  - How to Change the Battery
- Maintenance Schedule
  - Checks and Inspection Procedures
  - Casters
- Recommended Schedule of Maintenance
- Lubrication Instructions
  - Every 8 Hours or Daily
  - Every 350 Hours or 6 Months
  - Every 2000 Hours or 2 Years
tables
- Table 1. Specific Gravity Corrections

toc
- Periodic Maintenance
- Safety Precautions Maintenance and Repair
- General
  - How to Move a Disabled Truck
  - How to Put a Lift Truck on Blocks
  - Welding Repairs
- Battery Maintenance
  - How to Charge the Battery
  - How to Change the Battery
- Maintenance Schedule
  - Checks and Inspection Procedures
  - Casters
- Recommended Schedule of Maintenance
- Lubrication Instructions
  - Every 8 Hours or Daily
  - Every 350 Hours or 6 Months
  - Every 2000 Hours or 2 Years
tables
- Table 1. Specific Gravity Corrections

General
Description of Operation
Special Precautions
Moving a Disabled Lift Truck
Electrical System Checks
- Safety Precautions
Repairs
- Controller, Replace
  - Remove
  - Install
- Contactor Coil, Check
- Contactor, Replace
  - Remove
  - Install
Key Switch Removal and Installation
- Remove
- Install
Battery Indicator/Hourmeter Display
- Remove
- Install
Fuses
- W40Z
- W45-50Z
- W20-25ZA
- W25-30ZA2
Control Handle Arm Proximity Switch
- Repair
  - Check and Adjust
  - Remove
  - Install
Control Handle
- Disassemble
- Control Handle Card (Old Style)
- Control Handle Card (New Style)
  - Configure
  - Calibrate
- Assemble
- Switches (ON/OFF and Proportional)
  - Remove
  - Install
Traction Motor
- Disassemble
- Assemble
Lift Pump Motor
- Repair (W20-25ZA and W25-30ZA2)
Lift Link Proximity Sensor (W50Z)
- Check
- Repair
  - Remove
  - Test
  - Install
  - Adjust
Battery Charger (Moran®)
- Description
- Operation
  - Charging
  - Equalize
  - Signals
  - Protections
- Troubleshooting
Battery Charger (Accusense by DPI®)
- Description
- Operation
  - LED Display
  - Charging
- Charger Mode/Battery Type Selection (DPI Gen II Models)
  - Changing Mode Setting (DPI Gen II Models)
- Charger Mode/Battery Type Selection (DPI Gen III Models)
  - Changing Mode Setting (DPI Accusense Gen III Models with Jumper Ports)
  - Accusense Gen III with Dip Switches
  - Changing Mode Setting
- Troubleshooting (DPI Chargers)
  - General
  - Error Modes
  - Battery Pack Troubleshooting
Battery Charger (Accusense® 20A)
- Description
- Operation
  - LED Display
  - Charging
- Charger Mode/Battery Type Selection (Accusense 20A)
  - Changing Mode Setting (Accusense 20A)
- Troubleshooting (Accusense 20A Chargers)
  - General
  - Error Modes
  - Battery Pack Troubleshooting
Troubleshooting