Hyster W60Z, W65Z, W80Z (B234 B891) Forklift Service Manual

Hyster W60Z, W65Z, W80Z (B231 B897) Forklift Service Manual

Hyster W60Z, W65Z, W80Z (B231 B897) Forklift Index:

• General
  • How to Move a Disabled Truck
    • How to Tow the Lift Truck
  • How to Raise the Lift Truck
    • Lifting Drive/Steer Tire
    • Lifting Load Wheels
  • How to Put a Lift Truck on Blocks
    • How to Raise Drive/Steer Tire
    • How to Raise Load Wheels
  • Welding Repairs
• Maintenance Schedule
  • Checks and Inspection Procedures
    • Hydraulic System
    • Lifting Mechanism
    • Controls
    • Electrical and Battery
    • Wheels and Tires
  • Casters
• Lubrication Instructions
  • Every 8 Hours or Daily
  • Every 50 Hours or 1 Month
  • Every 350 Hours or 2 Months
    • Check Hydraulic Oil Level
  • Every 2000 Hours or 1 Year
    • To Fill Hydraulic Reservoir
• Recommended Schedule of Maintenance
• Battery Maintenance
  • How to Charge the Battery
    • Equalizing Charge
    • Normal Charge
    • Maintenance-Free Battery Charger
  • How to Change the Battery

• General
  • How to Move a Disabled Truck
    • How to Tow the Lift Truck
  • How to Raise the Lift Truck
    • Lifting Drive/Steer Tire
    • Lifting Load Wheels
  • How to Put a Lift Truck on Blocks
    • How to Raise Drive/Steer Tire
    • How to Raise Load Wheels
  • Welding Repairs
• Maintenance Schedule
  • Checks and Inspection Procedures
    • Hydraulic System
    • Lifting Mechanism
    • Controls
    • Electrical and Battery
    • Wheels and Tires
  • Casters
• Lubrication Instructions
  • Every 8 Hours or Daily
  • Every 50 Hours or 1 Month
  • Every 350 Hours or 2 Months
    • Check Hydraulic Oil Level
  • Every 2000 Hours or 1 Year
    • To Fill Hydraulic Reservoir
• Recommended Schedule of Maintenance
• Battery Maintenance
  • How to Charge the Battery
    • Equalizing Charge
    • Normal Charge
    • Maintenance-Free Battery Charger
  • How to Change the Battery

• General
• Electrical System Checks
  • Safety Precautions
• Repairs
  • Controller, Replace
    • Remove
    • Install
  • Contactor Coil, Check
  • Contactor, Replace
  • Contactor Tips, Replace
    • Remove
    • Install
• Fuses
• Brake Switch – W60Z, W65Z, W80Z, B60Z (→Aug. 2003) and B80Z (→Aug. 2003)
  • Remove and Install
• Brake and Interlock Switches – B60Z (Aug. 2003→) and B80Z (Aug. 2003→)
  • Disassemble
  • Assemble
• Height Limit
• Control Handle
  • Disassemble
  • Control Handle Card (Old Style)
  • Control Handle Card (New Style)
    • Configure
    • Calibrate
  • Assemble
• Remote Control Box Switches (B60Z and B80Z)
  • Remove
  • Install
• Motor Maintenance – General
• Brush and Commutator Inspection
  • Commutator Problems
• Brush Replacement
• Drive Motor
  • Remove
  • Disassemble
  • Assemble
  • Install
• Lift Pump Motor
  • Remove
  • Install
• Commutator Repairs
• Testing the Drive Motor
  • Damaged Field and Armature
  • Short Circuit in an Armature Winding
  • Short Circuit in the Armature
  • Open Circuit in a Field Coil
  • Short Circuit in a Field Coil
  • Short Circuit Between Field and Motor Case
  • Brush Holder
• Troubleshooting

• General
• Electrical System Checks
  • Safety Precautions
• Repairs
  • Controller, Replace
    • Remove
    • Install
  • Contactor Coil, Check
  • Contactor, Replace
  • Contactor Tips, Replace
    • Remove
    • Install
• Fuses
• Brake Switch – W60Z, W65Z, W80Z, B60Z (→Aug. 2003) and B80Z (→Aug. 2003)
  • Remove and Install
• Brake and Interlock Switches – B60Z (Aug. 2003→) and B80Z (Aug. 2003→)
  • Disassemble
  • Assemble
• Height Limit
• Control Handle
  • Disassemble
  • Control Handle Card (Old Style)
  • Control Handle Card (New Style)
    • Configure
    • Calibrate
  • Assemble
• Remote Control Box Switches (B60Z and B80Z)
  • Remove
  • Install
• Motor Maintenance – General
• Brush and Commutator Inspection
  • Commutator Problems
• Brush Replacement
• Drive Motor
  • Remove
  • Disassemble
  • Assemble
  • Install
• Lift Pump Motor
  • Remove
  • Install
• Commutator Repairs
• Testing the Drive Motor
  • Damaged Field and Armature
  • Short Circuit in an Armature Winding
  • Short Circuit in the Armature
  • Open Circuit in a Field Coil
  • Short Circuit in a Field Coil
  • Short Circuit Between Field and Motor Case
  • Brush Holder
• Troubleshooting

• General
  • Safety Precautions
• Description
  • Curtis PMC 1297 Transistor Motor Controller
  • Principles of Operation
  • Install
  • Programming Controller
• 1307 Programmer Handset
  • Description/Features
  • Scroll Display Keys
  • Change Value Keys
  • More Info Key
• Operation
  • Connecting Handset to Traction Motor Controller
  • Disconnecting Handset From Traction Motor Controller
  • Programmer Self-Test
  • Menu Selections
    • Program Menu
    • Test Menu
    • Diagnostics Menu
    • Diagnostic History
    • Special Program Menu
• Programming Traction Motor Controller – 1307 Handset
• 1311 Programmer Handset
  • Description/Features
    • Menu Navigation Key
    • Data Increase/Decrease Key
    • Bookmark Keys
  • Operation
    • Connecting Handset to Traction Motor Controller
    • Disconnecting the Handset From the Traction Motor Controller
  • Main Menu Selections
    • Program Menu
    • Monitor Menu
    • Faults Menu
    • Functions menu
    • Information Menu
    • Programmer Setup Menu
• Programming the Traction Motor Controller – 1311 Handset
• Parameters
  • Adjusting Parameters
    • Top Speed
    • Acceleration
    • Neutral Braking
    • Plug Braking
    • Coast Braking(B60Z/B80Z Only)
    • Empty Volts
• Battery Discharge Indicator (BDI)/Hourmeter
• LED Fault Codes
• Control Card Functional Test

Hyster