Jacon MXE-1509-156 Roboshot Maxijet Elite Index:

1. INTRODUCTION …………………………………………………………………………………………………… 11
1.1 General Information……………………………………………………………………………………12
1.2 Eligibility …………………………………………………………………………………………………….13
1.3 Planning ……………………………………………………………………………………………………..14
1.4 Safety Precautions …………………………………………………………………………………….15
1.5 Principle of Operation ………………………………………………………………………………..17
1.6 Mix Design ………………………………………………………………………………………………….19
1.7 Hints on Shotcreting ………………………………………………………………………………….21
2. SPECIFICATIONS ………………………………………………………………………………………………… 25
2.1 Dimensions ………………………………………………………………………………………………..27
2.2 Boom Working Diagram …………………………………………………………………………….31
2.3 Turning Radius …………………………………………………………………………………………..32
EMERGENCY TOWING ……………………………………………………………………………………………….. 37
3. OPERATING PROCEDURES………………………………………………………………………………… 48
3.1 Pre-Start Checks ………………………………………………………………………………………..48
3.2 Starting the Engine …………………………………………………………………………………….48
3.3 Park Brake Operation …………………………………………………………………………………49
4. MAINTENANCE ……………………………………………………………………………………………………. 51
4.1 Daily Inspection Check List ……………………………………………………………………….52
4.2 Other Maintenance Check Sheet ……………………………………………………………….53
4.2.1 Weekly Service ……………………………………………………………………………………54
4.2.2 250 Hours Service ……………………………………………………………………………….58
4.2.3 500 Hours Service ……………………………………………………………………………….63
4.2.4 1000 Hours Service ……………………………………………………………………………..68
4.2.5 2000 Hours Service ……………………………………………………………………………..74
4.3 Lubrication Details …………………………………………………………………………………….80
5. CLEANING THE UNIT …………………………………………………………………………………………… 82
6. EMERGENCY TOWING ………………………………………………………………………………………… 84
7. WARRANTY POLICY ……………………………………………………………………………………………. 90
8. HYDRAULIC SYSTEM ………………………………………………………………………………………….. 94
8.4 Hydraulic Parts List ……………………………………………………………………………………95
8.4.1 Valve-Flow Divider 2 Way ……………………………………………………………………97
8.4.2 Boost Filter ………………………………………………………………………………………….98
8.4.3 Steering Manifold ……………………………………………………………………………… 100
8.4.4 Accumulator – 4 Litres ……………………………………………………………………… 101
9. ELECTRICAL SYSTEM ………………………………………………………………………………………. 103
9.1 Electrical Schematics………………………………………………………………………………. 103
9.2 Electrical Commissioning Documentations ……………………………………………. 103

9.3 Controls …………………………………………………………………………………………………… 104
9.4 Operation and Maintenance …………………………………………………………………….. 112
9.4.1 Pre-Start Procedures ………………………………………………………………………… 112
9.4.2 Start Up Procedures …………………………………………………………………………. 112
9.4.3 Park Brake Operation ……………………………………………………………………….. 113
9.5 Electrical Parts List …………………………………………………………………………………. 115
9.5.1 Main Dash Control Box …………………………………………………………………….. 116
9.5.2 Stabiliser Leg Control Box ……………………………………………………………….. 118
9.5.3 Reverse Camera ……………………………………………………………………………….. 119
9.5.4 Front Control Box …………………………………………………………………………….. 120
9.5.5 Transfer Pump Box …………………………………………………………………………… 121
9.5.6 Rear Control Box – Driver Side ………………………………………………………… 122
9.5.7 Rear Control Box – Passenger Side …………………………………………………. 123
9.5.8 Remote Control…………………………………………………………………………………. 124
1. Operation …………………………………………………………………………………………………. 124
2. Remote Spare Parts List ………………………………………………………………………….. 125
3. Corded Remote ……………………………………………………………………………………….. 125
4. Extension Cable ………………………………………………………………………………………. 127
10. ENGINE PUMP GROUP …………………………………………………………………………………… 130
10.1 Operation and Maintenance …………………………………………………………………….. 130
10.2 Spare Parts List ……………………………………………………………………………………….. 133
10.2.1 Drive Plate Assembly ……………………………………………………………………….. 135
10.2.2 Radiator Assembly……………………………………………………………………………. 136
10.2.3 Radiator Pipe Assembly …………………………………………………………………… 139
10.2.4 Air Intake Pipe Assembly …………………………………………………………………. 144
11. AIR CLEANER ASSEMBLY …………………………………………………………………………….. 146
11.1 Air Cleaner Exploded ………………………………………………………………………………. 148
11.2 Pre-Cleaner 6” Assembly ………………………………………………………………………… 149
12. EXHAUST ASSEMBLY ……………………………………………………………………………………. 150
13. DRIVE AXLES …………………………………………………………………………………………………. 152
13.1 Operation and Maintenance …………………………………………………………………….. 152
13.1.1 Front Axle Assembling Procedure …………………………………………………… 153
13.1.2 Rear Axle Assembling Procedure …………………………………………………….. 156
13.2 Spare Parts List ……………………………………………………………………………………….. 160
13.2.1 Front Axle Assembly ………………………………………………………………………… 161
13.2.2 Rear Axle Assembly …………………………………………………………………………. 163
13.2.3 Wheels Assembly ……………………………………………………………………………… 165
14. SHOTCRETING BOOM ……………………………………………………………………………………. 166
14.1. Spare Parts List ……………………………………………………………………………………….. 169
14.1.1 SHOTCRETE BOOM …………………………………………………………………………. 169
Assembly No.: JSB-040-NL-A – NON LANCING BOOM ASSEMBLY ……………………….. 169
Assembly No.: JSB-040-NL-A-HOSES SHOTCRETE BOOM NON LANCING ASSY .Error! Bookmark not defined.
Assembly No.: JSB-040-3L-VA – NO LANCING SHOTCRETE BOOM 040 …………………. 173
Assembly No.: JSB-040-3L-BB – Boom Base Assembly ……………………………………………… 174
Assembly No.: JSB-040-3L-BC – Boom Column Assembly …………………………………………. 176
Operator’s Manual ROBOSHOT MAXIJET ELITE
– Please understand the Operation Instructions before operating. – 8
Assembly No.: JSB-040-3L-BE – Boom Extension Arm Assembly ………………………………… 178
Assembly No.: JSB-09.2.501S – Lifting Cyl. 040 Boom ………………………………………………. 180
Assembly No.: JSB-09.2.004V – Arm Assembly …………………………………………………………. 181
Assembly No.: JSB-09.2.503A – 3rd Extension Cylinder 040 Boom ………………………………. 183
Assembly No.: JSB-09.2.502 – 1st & 2nd Extension Cylinder Assembly…………………………. 184
Assembly No.: JSB-09.2.008V – 3rd Extension Assembly ……………………………………………. 186
Assembly No.: JSB-09.2.006V – 2nd Extension Assembly……………………………………………. 188
Assembly No.: JSB-09.2.005V – 1st Extension Assembly …………………………………………….. 190
15. Lancing ……………………………………………………………………. Error! Bookmark not defined.
16. Orbital Nozzle Head ………………………………………………………………………………………… 191
16.1. Spare Parts List ……………………………………………………………………………………….. 191
17. PUMPING MODULE OPERATION …………………………………………………………………… 192
17.1 Operation …………………………………………………………………………………………………. 193
17.2 Maintenance …………………………………………………………………………………………….. 194
17.2.1 Clean-Up……………………………………………………………………………………………. 194
17.2.2 Removing a Blockage ………………………………………………………………………. 195
17.2.3 Causes of Blockages ………………………………………………………………………… 195
17.2.4 Swing Tube Adjustment ……………………………………………………………………. 196
17.2.5 Setting the Clearance ……………………………………………………………………….. 196
17.2.6 Replacement of Wear Plates (Ring and Plate)………………………………….. 196
17.2.7 Changing the Piston Cups ……………………………………………………………….. 197
17.2.7.1 Removing the Piston Cups ……………………………………………………………. 197
17.2.7.2 Installing the Piston Cups …………………………………………………………….. 198
17.2.8 Replacement of the Wear Plate ……………………………………………………….. 199
17.2.9 Final Assembly …………………………………………………………………………………. 201
17.2.10 Replacing the Slewing Tube …………………………………………………………….. 201
17.3 Spare Parts List ……………………………………………………………………………………….. 203
17.3.1 Pumping Module Assembly ……………………………………………………………… 204
17.3.1.1 ICB30 Assembly ……………………………………………………………………………. 206
17.3.1.2 Impulse Valve Assembly ……………………………………………………………….. 208
17.3.2 Hopper Assembly ……………………………………………………………………………… 209
17.3.2.1 Bell Crank Assembly …………………………………………………………………….. 211
17.3.2.2 Swing Ram Assembly……………………………………………………………………. 212
17.3.2.3 Swing Tube Assembly …………………………………………………………………… 213
17.3.2.4 Electrical Vibrator ………………………………………………………………………….. 214
18. HYDRAULIC OIL TANK ASSEMBLY ………………………………………………………………. 216
19. DIESEL TANK ASSEMBLY ……………………………………………………………………………… 218
20. CONCRETE DISCHARGE PIPELINE KIT ………………………………………………………… 220
21. CHEMICAL PUMP & DOSING SYSTEM ………………………………………………………….. 222
21.1 OPERATION …………………………………………………………………………………………….. 222
21.2 CHEMICAL DOSING SYSTEM ………………………………………………………………….. 226
21.3 Spare Parts List ……………………………………………………………………………………….. 227
21.3.1 Suction Screen Assembly (if fitted) ………………………………………………….. 230
21.3.2 Chemical Pump Assembly ……………………………………………………………….. 231
22. HIGH PRESSURE WASHER ……………………………………………………………………………. 233
22.1 Operation …………………………………………………………………………………………………. 233
22.2 Spare Parts List ……………………………………………………………………………………….. 238

22.2.1 High Pressure Water Pump ………………………………………………………………. 239
22.2.2 High Pressure Washer Gun ………………………………………………………………. 243
23. HYDROSCALOR KIT ………………………………………………………………………………………. 245
23.1 Spare Parts List ……………………………………………………………………………………….. 249
23.2 High Pressure Water Pump …………………………………………………………………….. 250
24. PRE-SPRAY PUMP ASSEMBLY WITH TANK (if Fitted)………………………………….. 256
Spare Parts List …………………………………………………………………………………………………….. 257
25. AIR COMPRESSOR (if Fitted) …………………………………………………………………………. 259
25.1 Operation …………………………………………………………………………………………………. 259
25.2 Spare Parts List ………………………………………………………………………………………. 260
25.2.1 Compressor and Mounting System ………………………………………………….. 260
25.2.2 Discharge System …………………………………………………………………………….. 262
25.2.3 Oil Cooling System …………………………………………………………………………… 264
25.2.4 Air Inlet System ………………………………………………………………………………… 266
26. DECAL AND LABEL KIT …………………………………………………………………………………. 267
27. ENCLOSED CABIN KIT (SINGLE CAB)…………………………………………………………… 269
27.1 Spare Parts List ……………………………………………………………………………………….. 269
27.2 XH2 Suspension ………………………………………………………………………………………. 272
27.3 Air Conditioning Evaporator …………………………….. Error! Bookmark not defined.
27.4 Air Conditioning Condenser ……………………………………………………………………. 273
27.5 Air Conditioning Compressor ………………………….. Error! Bookmark not defined.
28. OTHER SPARE PARTS …………………………………………………………………………………… 274
29. TROUBLE SHOOTING …………………………………………………………………………………….. 277
29.1 Engine and Drive Unit ……………………………………………………………………………… 277
29.2 Concrete Pump ………………………………………………………………………………………… 278
29.3 Shotcrete Boom and Robot (Nozzle) ………………………………………………………. 279
29.4 Swing Tube Accumulator Circuit …………………………………………………………….. 279
NOTES ………………………………………………………………………………………………………………………. 281
APPENDIX …………………………………………………………………………………………………………………. 281
A. Hydraulic Schematics ………………………………………………………………………………… 281
B. Electrical Schematics…………………………………………………………………………………. 281
C. Maintenance Check Sheets ……………………………………………………………………….. 281
D. Forms ……………………………………………………………………………………………………….. 281
E. Recommended Spares ………………………………………………………………………………. 281
F. Concrete Pumping Accessories …………………………………………………………………. 281
G. Merchandise ……………………………………………………………………………………………… 281
H. Risk Assessments ……………………………………………………………………………………… 281