Jacon MXE-1611-173 Maxijet Elite Index:

Contents
WARNING …………………………………………………………………………………………………………………………… 2
1 INTRODUCTION ………………………………………………………………………………………………………….. 8
1.1 General Introduction ………………………………………………………………………………………………… 8
1.2 General Information …………………………………………………………………………………………………. 9
1.3 General Arrangement ……………………………………………………………………………………………… 10
2 SPECIFICATIONS ……………………………………………………………………………………………………….. 12
2.1 General Specifications ……………………………………………………………………………………………. 12
2.2 Dimensions …………………………………………………………………………………………………………… 14
2.3 Boom Working Radius……………………………………………………………………………………………. 15
2.4 Turning Radius ………………………………………………………………………………………………………. 16
2.5 Oils and Lubricants ………………………………………………………………………………………………… 17
3 SAFETY INSTRUCTIONS ……………………………………………………………………………………………. 18
3.1 Warning Labels ……………………………………………………………………………………………………… 18
3.2 Operator Safety Instructions ……………………………………………………………………………………. 19
3.3 Eligibility ……………………………………………………………………………………………………………… 23
3.4 Planning ……………………………………………………………………………………………………………….. 24
3.5 Safety Precautions ………………………………………………………………………………………………….. 25
4 FIRE SUPPRESSION SYSTEM …………………………………………………………………………………….. 27
Operation……………………………………………………………………………………………………………………… 28
Control Panel ……………………………………………………………………………………………………………….. 30
5 Emergency Stops ………………………………………………………………………………………………………….. 32
6 Cabin Emergency Exit …………………………………………………………………………………………………… 33
7 Battery Isolator ……………………………………………………………………………………………………………… 34
9 Mounting the Machine …………………………………………………………………………………………………… 35
10 Instruments and Controls ……………………………………………………………………………………………. 37
10.1 Front Cabin …………………………………………………………………………………………………………… 37
10.2 Front Control Panel ………………………………………………………………………………………………… 39
10.3 Rear Control Stations ……………………………………………………………………………………………… 40
10.4 Power Supply Station ……………………………………………………………………………………………… 41
10.5 Front Dash Panel ……………………………………………………………………………………………………. 42
10.6 Front Control Station ……………………………………………………………………………………………… 43
10.7 Front Speed Adjustment………………………………………………………………………………………….. 44
10.8 Cabin Pressure Gauge Panel ……………………………………………………………………………………. 44
11 Routine Checks Before Starting the Engine……………………………………………………………………… 45
OPERATORS MANUAL MAXIJET ELITE
– Please understand the Operation Instructions before operating. –
6
12 Start Up Procedure …………………………………………………………………………………………………….. 47
13 Park brake test Procedure ……………………………………………………………………………………………. 49
14 Service Brake Test Procedure ……………………………………………………………………………………… 50
15 Driving Instruction …………………………………………………………………………………………………….. 52
15.1 Gradient Angles …………………………………………………………………………………………………….. 52
15.2 Operator Visibility …………………………………………………………………………………………………. 53
16 Driving the Unit ………………………………………………………………………………………………………… 54
16.1 Setting the Unit in Motion ………………………………………………………………………………………. 54
16.2 Driving Range Hi/Lo/Diff Lock ………………………………………………………………………………. 55
16.3 Braking …………………………………………………………………………………………………………………. 56
16.4 Steering ………………………………………………………………………………………………………………… 57
16.5 Shutdown and Parking Procedure …………………………………………………………………………….. 59
16.6 Emergency Park Brake Release ……………………………………………………………………………….. 60
16.6.1 Using the Manual Hand Pump ………………………………………………………………………….. 61
16.6.2 Manual Park Brake Release ……………………………………………………………………………… 62
17 Emergency Towing of the Unit ……………………………………………………………………………………. 63
17.1 Without the Engine Running……………………………………………………………………………………. 63
17.2 With the Engine Running ………………………………………………………………………………………… 63
17.3 Activating the Bypass Function ……………………………………………………………………………….. 64
17.4 Raising the Legs …………………………………………………………………………………………………….. 65
17.5 Releasing the Park Brake ………………………………………………………………………………………… 66
18 Jacking Procedure ……………………………………………………………………………………………………… 67
19 General Pumping Information …………………………………………………………………………………….. 74
19.1 Delivery line Information and Safety Tips ………………………………………………………………… 74
20.2 Positioning the Maxijet …………………………………………………………………………………………… 75
20.3 Preparing the Pump for Operation – Hot & Cold Climate Conditions …………………………… 75
20.4 Hints on Operation …………………………………………………………………………………………………. 76
20.5 Priming the Pump for Operation ………………………………………………………………………………. 76
21 Corded Remote Control ……………………………………………………………………………………………… 77
22 Pumping Module Operation ………………………………………………………………………………………… 79
22.1 Principle of Concrete Pump Operation ……………………………………………………………………… 79
22.2 Mix Design ……………………………………………………………………………………………………………. 80
22.3 Hints on Shotcreting ………………………………………………………………………………………………. 82
22.4 Priming the Pump ………………………………………………………………………………………………….. 85
22.5 Pumping ……………………………………………………………………………………………………………….. 85

22.6 Maintenance ………………………………………………………………………………………………………….. 86
22.6.1 Clean Up ……………………………………………………………………………………………………….. 86
22.6.2 Causes of a Blockage ………………………………………………………………………………………. 87
22.6.3 Removing a Blockage ……………………………………………………………………………………… 87
22.6.4 Swing Tube Adjustment …………………………………………………………………………………… 88
23 Chemical Pump & Digital Flowmeter ………………………………………………………………………….. 89
23.1 Chemical Pump Operation ………………………………………………………………………………………. 89
23.2 Chemical Flow Meter …………………………………………………………………………………………….. 89
23.3 Calibrating the Chemical Pump System ……………………………………………………………………. 90
23.4 Calculating the Dosing Rate ……………………………………………………………………………………. 90
23.5 Flushing the Chemical Lines……………………………………………………………………………………. 92
24 High Pressure Washer ………………………………………………………………………………………………… 93
24.1 Introduction …………………………………………………………………………………………………………… 93
24.2 Operation of Pressure Washer ………………………………………………………………………………….. 94
24.3 Pressure Washer Schematic …………………………………………………………………………………….. 94
25 Hydroscaler ………………………………………………………………………………………………………………. 95
25.1 Principle of Operation …………………………………………………………………………………………….. 95
25.2 Operation………………………………………………………………………………………………………………. 98
25.3 Additional Hydroscaler Components ………………………………………………………………………… 99
26 AIR COMPRESSOR ……………………………………………………………………………………………….. 101
26.1 Compressor data: …………………………………………………………………………………………………. 101
26.2 Introduction: …………………………………………………………………………………………………………. 101
26.3 Safety warning: …………………………………………………………………………………………………….. 102
26.4 Compressor Operation. ………………………………………………………………………………………….. 104
26.5 Operating Principles and Standards: …………………………………………………………………………. 105
26.5.1 Compression Principle ………………………………………………………………………………………… 106
26.5.2 System Air Flow ………………………………………………………………………………………………… 106