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John Deere 130G Excavator Diagnostic Operation and Test Manual (TM12554)

Format: PDF (Printable Document)

File Language: English

File Pages: 1127

File Size: 89.19 MB (Speed Download Link)

Brand: John Deere

Model: 130G Excavator

Book No: TM12554

Type of Document: Operation and Test Manual

Categories: ,

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John Deere 130G Excavator Diagnostic Operation and Test Manual (TM12554)

John Deere 130G Excavator Diagnostic Operation and Test Manual (TM12554)

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John Deere 130G Excavator Diagnostic Operation and Test Manual (TM12554)

On a 130G that spends its life digging in rock, mud, and tight utility trenches, this diagnostic operation and test manual is what I grab when the machine starts acting up and guesswork gets expensive. It walks you through how to test and confirm faults instead of just throwing parts at it. For example, if the boom gets slow and jerky, this is what I’d use to trace whether it’s a sensor, a valve issue, or a control signal problem before ordering anything.

Applications & Use Cases

  • Verify hydraulic performance by following step-by-step test procedures with gauges and meters.
  • Trace electrical faults in controllers, sensors, and harnesses using guided measurement points.
  • Isolate pilot control issues when travel, swing, or boom functions feel weak or unresponsive.
  • Confirm joystick, pedal, and switch problems before replacing costly electronic components.
  • Test and adjust system pressures or feedback signals after component replacement or overhaul.
  • Document measured values and test steps to justify repairs to owners or fleet managers.

FAQ

Q: Can I use this manual on a tablet in the field?

A: Yes, it’s practical to keep it on a tablet or laptop so you can zoom diagrams and search tests right beside the machine.

Q: Is it worth printing parts of this manual?

A: Many techs print the pages for the specific system they’re testing to keep next to their gauges and meters.

Safety Note

Always follow the manual’s lockout, pressure relief, and support instructions before connecting instruments or opening any circuit.


Index:

  • Table of contents
  • FOREWORD
  • TECHNICAL INFORMATION FEEDBACK FORM
  • Section 9000 – GENERAL INFORMATION
    • Group 01 – Safety
      • Recognize Safety Information
      • Follow Safety Instructions
      • Operate Only If Qualified
      • Wear Protective Equipment
      • Avoid Unauthorized Machine Modifications
      • Control Pattern Selector—If Equipped
      • Add Cab Guarding for Special Uses
      • Inspect Machine
      • Stay Clear of Moving Parts
      • Avoid High-Pressure Fluids
      • Avoid High-Pressure Oils
      • Work In Ventilated Area
      • Prevent Fires
      • Prevent Battery Explosions
      • Handle Chemical Products Safely
      • Dispose of Waste Properly
      • Prepare for Emergencies
      • Clean Debris from Machine
      • Use Steps and Handholds Correctly
      • Start Only From Operator′s Seat
      • Use and Maintain Seat Belt
      • Prevent Unintended Machine Movement
      • Avoid Work Site Hazards
      • Keep Riders Off Machine
      • Avoid Backover Accidents
      • Inspect and Maintain ROPS
      • Avoid Machine Tip Over
      • Use Special Care When Lifting Objects
      • Add and Operate Attachments Safely
      • Park and Prepare for Service Safely
      • Service Cooling System Safely
      • Remove Paint Before Welding or Heating
      • Make Welding Repairs Safely
      • Drive Metal Pins Safely
  • Section 9001 – DIAGNOSTICS
    • Group 10 – Main Controller (MCZ) Diagnostic Trouble Codes
      • Main Controller (MCZ) Diagnostic Trouble Codes
      • Controller Area Network (CAN 0) Diagnostics
      • Controller Area Network (CAN 1) Diagnostic Procedure
      • Interface Controller Area Network (N-CAN) Diagnostics
      • Engine Controller Area Network (Engine CAN) Diagnostics
      • Abnormal EEPROM Diagnostic Procedure
      • Abnormal RAM Diagnostic Procedure
      • Abnormal A/D Converter Diagnostic Procedure
      • Abnormal Sensor Voltage Diagnostic Procedure
      • 011006.02 – Engine Controller Communication Error
      • 011007.02 – (CAN 0) Data Converter Communication Error 1
      • 011008.02 – (CAN 1) Data Converter Communication Error 2
      • 011009.02 – (CAN 0) Monitor Controller Communication Error 1
      • 011010.02 – (CAN 1) Monitor Controller Communication Error 2
      • Abnormal Engine Speed Diagnostic Procedure
      • Engine Control Dial Sensor Circuit High Input Diagnostic Procedure
      • Engine Control Dial Sensor Circuit Low Input Diagnostic Procedure
      • Pump 1 Delivery Pressure Sensor Circuit High Input Diagnostic Procedure
      • Pump 1 Delivery Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Pump 2 Delivery Pressure Sensor Circuit High Input Diagnostic Procedure
      • Pump 2 Delivery Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Pump 1 Flow Control Pressure Sensor Circuit High Input Diagnostic Procedure
      • Pump 1 Flow Control Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Pump 2 Flow Control Pressure Sensor Circuit High Input Diagnostic Procedure
      • Pump 2 Flow Control Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Swing Pilot Pressure Sensor Circuit High Input Diagnostic Procedure
      • Swing Pilot Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Boom Up Pilot Pressure Sensor Circuit High Input Diagnostic Procedure
      • Boom Up Pilot Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Arm In Pilot Pressure Sensor Circuit High Input Diagnostic Procedure
      • Arm In Pilot Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Travel Pilot Pressure Sensor Circuit High Input Diagnostic Procedure
      • Travel Pilot Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Front Attachment Pilot Pressure Sensor Circuit High Input High Diagnostic Procedure
      • Front Attachment Pilot Pressure Sensor Circuit Low Input Diagnostic Procedure
      • Pump 2 Flow Rate Limit Solenoid Valve Abnormal Feedback Diagnostic Procedure
      • Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current Diagnostic Procedure
      • Pump 2 Flow Rate Limit Solenoid Valve Feedback Low Current Diagnostic Procedure
      • Torque Control Solenoid Valve Abnormal Feedback Diagnostic Procedure
      • Torque Control Solenoid Valve Feedback High Current Diagnostic Procedure
      • Torque Control Solenoid Valve Feedback Low Current Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SF) Abnormal Feedback Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SF) Feedback High Input Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SF) Feedback Low Input Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SC) Abnormal Feedback Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SC) Feedback High Input Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SC) Feedback Low Input Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SG) Abnormal Feedback Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SG) Feedback High Input Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SG) Feedback Low Input Diagnostic Procedure
      • 011408.02 – 2-Spool Solenoid Valve Unit (SJ) Abnormal Feedback
      • 011408.03 – 2-Spool Solenoid Valve Unit (SJ) Feedback High Input
      • 011408.04 – 2-Spool Solenoid Valve Unit (SJ) Feedback Low Input
      • 011409.02 – 2-Spool Solenoid Valve Unit (SZ) Abnormal Feedback
      • 011409.03 – 2-Spool Solenoid Valve Unit (SZ) Feedback High Input
      • 011409.04 – 2-Spool Solenoid Valve Unit (SZ) Feedback Low Input
      • 4-Spool Solenoid Valve Unit (SD) Abnormal Feedback Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SG) Feedback High Input Diagnostic Procedure
      • 4-Spool Solenoid Valve Unit (SG) Feedback Low Input Diagnostic Procedure
      • 011434.02 – Attachment Relief 1 (Upper) Proportional Solenoid Valve Abnormal Feedback
      • 011434.03 – Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback High Current
      • 011434.04 – Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback Low Current
      • 011435.02 – Attachment Relief 2 (Lower) Proportional Solenoid Valve Abnormal Feedback
      • 011435.03 – Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback High Current
      • 011435.04 – Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback Low Current
      • 011436.02 – Breaker Relief Proportional Solenoid Valve Abnormal Feedback
      • 011436.03 – Breaker Relief Proportional Solenoid Valve Feedback High Current
      • 011436.04 – Breaker Relief Proportional Solenoid Valve Feedback Low Current
      • 2-Speed Activation Solenoid Disconnected or Not Present Diagnostic Procedure
      • Selector Valve Solenoid Valve Disconnected or Not Present Diagnostic Procedure
      • Idle Stop Relay Circuit Malfunction Diagnostic Procedure
      • Secondary Hydraulic Oil Temperature Sensor Circuit High Input Diagnostic Procedure
      • Secondary Hydraulic Oil Temperature Sensor Circuit Low Input Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Proportional Control Switch Sensor Circuit High Input Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Proportional Control Switch Sensor Circuit Low Input Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Solenoid Pressure Sensor (marked PS1) (B85) High Input Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Solenoid Pressure Sensor (marked PS1) (B85) Low Input Diagnostic Procedure
      • OPT Electric Lever 1 Neutral Abnormal Diagnostic Procedure
      • OPT Electric Lever 1 Abnormal Operation Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Solenoid A (marked 1A) (Y61) Abnormal Feedback Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Solenoid A (marked 1A) (Y61) Feedback High Current Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Solenoid A (marked 1A) (Y61) Feedback Low Current Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Solenoid B (marked 1B) (Y62) Abnormal Feedback Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Solenoid B (marked 1B) (Y62) Feedback High Current Diagnostic Procedure
      • Auxiliary Function Lever (AFL) Solenoid B (marked 1B) (Y62) Feedback Low Current Diagnostic Procedure
      • Hydraulic Oil Temperature Sensor Circuit High Input Diagnostic Procedure
      • Hydraulic Oil Temperature Sensor Circuit Low Input Diagnostic Procedure
      • 020010.02 – Exhaust Filter Alarm
      • Electric Control Lever Alarm Diagnostic Procedure
      • 020062.02 – Hydraulic Oil Temperature Alarm
      • Attachment Pedal or Blade and Outrigger Control Lever Alarm Diagnostic Procedure
    • Group 20 – Engine Control Unit (ECU) Diagnostic Trouble Codes
      • Engine Control Unit (ECU) Diagnostic Trouble Codes
      • Coolant Level Low—Moderately Severe Level Diagnostic Procedure
      • Coolant Level Low—Most Severe Level Diagnostic Procedure
      • Battery Voltage Low Diagnostic Procedure
      • Variable Speed Fan Solenoid Open Circuit Diagnostic Procedure
      • Variable Speed Fan Solenoid Short Circuit Diagnostic Procedure
      • Reversing Fan Switch Active Too Long Diagnostic Procedure
      • Requested Speed/Speed Limit Diagnostic Procedure
      • Hydraulic Temperature Diagnostic Procedure
      • Fan Speed High—Moderately Severe Level Diagnostic Procedure
      • Fan Speed Low—Most Severe Level Diagnostic Procedure
      • 001639.18 – Fan Speed Low—Moderately Severe Level
      • 003701.14 – Exhaust Filter Cleaning Not Required
      • Reversing Fan Solenoid Open Circuit Diagnostic Procedure
      • Reversing Fan Solenoid Short Circuit Diagnostic Procedure
    • Group 30 – Monitor Controller (DSZ) Diagnostic Trouble Codes
      • Monitor Controller (DSZ) Diagnostic Trouble Codes
      • 013002.02 – ECU Communication Error
      • 013003.02 – Main Controller (MCZ) Communication Error 1
      • 013004.02 – Main Controller (MCZ) Communication Error 2
      • 013005.02 – Monitor Controller (DSZ) Communication Error 1
      • 013006.02 – Monitor Controller (DSZ) Communication Error 2
      • 013007.02 – Machine Controller (BCZ) Communication Error
      • Monitor Internal Temperature Sensor Diagnostic Procedure
      • Alternator Alarm Diagnostic Procedure
      • 013310.03 – Shorted Circuit in Coolant Temperature Sensor
      • Fuel Level Sensor Open Circuit Diagnostic Procedure
      • Fuel Level Sensor Shorted Circuit Diagnostic Procedure
      • 013334.02 – Radiator Coolant Error
      • Flash Memory Read/Write Error Diagnostic Procedure
      • External RAM Read/Write Error Diagnostic Procedure
      • Abnormal EEPROM Diagnostics Procedure
      • Communication Terminal:Communication Error Diagnostic Procedure
      • Abnormal Internal RAM Diagnostic Procedure
      • 014021.02 – Communication Terminal Security Error
      • 014022.02 – SIM Card Error
      • 014023.02 – Security Error
      • 020100.02 – Overheat Alarm
      • 020101.02 – Engine Warning Alarm
      • 020102.02 – Engine Oil Pressure Alarm
      • Hydraulic Oil Filter Restriction Alarm Diagnostic Procedure
      • 020106.02 – Air Cleaner Restriction Alarm
      • 020107.02 – Water Separator Alarm
      • Pilot Control Shut-Off Lever Alarm Diagnostic Procedure
      • 020110.02 – Fuel Filter Restriction Alarm
      • 020113.02 – System Error Alarm
      • 020114.02 – Overheat Alarm
      • 020133.02 – Crane Function Alarm
      • 020142.02 – Intake Air Temperature Alarm
      • 020145.02 – Boost Temperature Increase Alarm
      • 020146.02 – Fuel Temperature Increase Alarm
      • 020149.02 – EGR Gas Temperature Alarm
    • Group 40 – Air Conditioner Controller (ACF) Diagnostic Trouble Codes
      • Air Conditioner Controller (ACF) Diagnostic Trouble Codes
      • Open Circuit in Air Recirculation Sensor Diagnostic Procedure
      • Short-Circuited Air Recirculation Sensor Diagnostic Procedure
      • Open Circuit in Ambient Air Temperature Sensor Diagnostics Procedure
      • Short-Circuited Ambient Air Temperature Sensor Diagnostic Procedure
      • Short-Circuited Solar Radiation Sensor Diagnostic Procedure
      • Open Circuit In Air Conditioner Freeze Control Switch Diagnostic Procedure
      • Short-Circuited Air Conditioner Freeze Control Switch Diagnostic Procedure
      • Abnormal Air Conditioner and Heater Blower Port Change Servomotor Diagnostic Procedure
      • Abnormal Air Conditioner and Heater Mixer Servomotor Diagnostic Procedure
      • Communication Error Diagnostic Procedure
      • CAN Bus Off Error Diagnostic Procedure
  • Section 9005 – OPERATIONAL CHECKOUT PROCEDURE
    • Group 10 – Operational Checkout Procedure
      • Operational Checks—Key Switch On, Engine On Checks
  • Section 9010 – ENGINE
    • Group 05 – Theory of Operation
      • Engine Identification
      • John Deere Engine
      • Engine Fuel System Component Location
      • Engine Cooling System Component Location
      • Cold Weather Starting Aid
      • Engine Speed Control System Operation
    • Group 15 – Diagnostic Information
      • John Deere Engine
    • Group 20 – Adjustments
      • John Deere Engine
    • Group 25 – Tests
      • John Deere Engine
      • Radiator Temperature Differential Check
      • Engine Power Test Using Turbocharger Boost Pressure
  • Section 9015 – ELECTRICAL SYSTEM
    • Group 05 – System Information
      • Electrical Diagram Information
    • Group 10 – System Diagrams
      • Explanation of Wire Markings
      • Fuse and Relay Specifications
      • System Functional Schematic, Component Location, and Wiring Diagram Master Legend
      • System Functional Schematic
      • Cab Harness (W1) Component Location
      • Cab Harness (W1) Wiring Diagram
      • Machine Harness (W2) Component Location
      • Machine Harness (W2) Wiring Diagram
      • Monitor Harness (W3) Component Location
      • Monitor Harness (W3) Wiring Diagram
      • Engine Harness (W4) Component Location
      • Engine Harness (W4) Wiring Diagram
      • Engine Interface Harness (W5) Component Location
      • Engine Interface Harness (W5) Wiring Diagram
      • Pump Harness (W8) Component Location
      • Pump Harness (W8) Wiring Diagram
      • Service ADVISOR™ Remote (SAR) Harness (W10) Component Location
      • Service ADVISOR™ Remote (SAR) Harness (W10) Wiring Diagram
      • Pilot Shutoff Switch Harness (W11) Component Location
      • Pilot Shutoff Switch Harness (W11) Wiring Diagram
      • Auxiliary Fuse Box Harness (W13) Component Location
      • Auxiliary Fuse Box Harness (W13) Wiring Diagram
      • Heated Air Seat Harness (W14) Component Location
      • Heated Air Seat Harness (W14) Wiring Diagram
      • Multi-Function Pilot Control Lever Harness (W15) Component Location
      • Multi-Function Pilot Control Lever Harness (W15) Wiring Diagram
      • Travel Alarm Cancel Switch Harness (W16) Component Location
      • Travel Alarm Cancel Switch Harness (W16) Wiring Diagram
      • Attachment Harness (W17) Component Location
      • Attachment Harness (W17) Wiring Diagram
      • Rear Camera Harness (W19) Component Location
      • Rear Camera Harness (W19) Wiring Diagram
      • Pilot Shutoff Valve Harness (W21) Component Location
      • Pilot Shutoff Valve Harness (W21) Wiring Diagram
      • Auxiliary 3-Button Cancel Switch Harness (W22) Component Location
      • Auxiliary 3-Button Cancel Switch Harness (W22) Wiring Diagram
      • Reversing Fan Switch Harness (W23) Component Location
      • Reversing Fan Switch Harness (W23) Wiring Diagram
      • Seat Heater Switch Harness (W24) Component Location
      • Seat Heater Switch Harness (W24) Wiring Diagram
      • Travel Alarm Harness (W26) Component Location
      • Travel Alarm Harness (W26) Wiring Diagram
      • Starter Harness (W27) Component Location
      • Starter Harness (W27) Wiring Diagram
      • Starter Switch Harness (W29) Component Location
      • Starter Switch Harness (W29) Wiring Diagram
      • 2-Speed Harness (W32) Component Location
      • 2-Speed Harness (W32) Wiring Diagram
      • Fuel Injector Harness (W38) Component Location
      • Fuel Injector Harness (W38) Wiring Diagram
      • Heater and Air Conditioner Harness (W41) Component Location
      • Heater and Air Conditioner Harness (W41) Wiring Diagram
      • Auxiliary Solenoid Harness (W61) Component Location
      • Auxiliary Solenoid Harness (W61) Wiring Diagram
      • Auxiliary Function Lever (AFL) Harness (W75) Component Location
      • Auxiliary Function Lever (AFL) Harness (W75) Wiring Diagram
      • Auxiliary Function Lever (AFL) Solenoid Harness (W76) Component Location
      • Auxiliary Function Lever (AFL) Solenoid Harness (W76) Wiring Diagram
      • Modular Telematics Gateway (MTG) Harness (W6002) Component Location
      • Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram
      • Satellite (SAT) Harness (W6003) Component Location
      • Satellite (SAT) Harness (W6003) Wiring Diagram
    • Group 15 – Sub-System Diagnostics
      • Controller Area Network (CAN) Theory of Operation
      • Starting and Charging Circuit Theory of Operation
      • Monitor Controller (DSZ) Circuit Theory of Operation
      • Engine Control Unit (ECU) Circuit Theory of Operation
      • Main Controller (MCZ) Circuit Theory of Operation
      • Machine Controller (BCZ) Circuit Theory of Operation
      • Windshield Wiper and Washer Circuit Theory of Operation
      • Lighting Circuit Theory of Operation
      • Travel Alarm Circuit Theory of Operation
      • Pilot Shutoff Circuit Theory of Operation
      • Attachment Control Circuit Theory of Operation
    • Group 16 – Monitor Operation
      • Service Menu
      • Troubleshooting
      • Monitoring
      • Controller Version
      • Issued Warning Record
      • Operation
      • Machine Setting
      • Monitor Setting
    • Group 20 – References
      • Reading Diagnostic Trouble Codes with Monitor Display
      • Service ADVISOR™ Diagnostic Application
      • Service ADVISOR™ Connection Procedure
      • Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application
      • MPDr Application
      • MPDr Connection Procedure
      • Fuse Test
      • Relay Test
      • Pressure Sensor Test
      • Solenoid Test
      • Proportional Solenoid Test
      • Temperature Sensor Test
      • Alternator Test
      • Component Checks
      • Battery Remove and Install
      • Rear Cover Remove and Install
      • Main Controller (MCZ) Remove and Install
      • Machine Controller (BCZ) Remove and Install
      • Engine Control Unit (ECU) Remove and Install
      • Data Converter Remove and Install
      • Monitor Controller (DSZ) Remove and Install
      • Air Conditioner Controller (ACF) Remove and Install
      • Key Switch Remove and Install
      • Right Switch Console Remove and Install
      • Left Switch Console Remove and Install
      • Travel Alarm Remove and Install
      • Disconnect Tab Retainer Connectors
      • Disconnecting Spring Wire Clip Connectors
      • Replace DEUTSCH™ Connectors
      • Replace DEUTSCH™ Rectangular or Triangular Connectors
      • Install DEUTSCH™ Contact
      • Replace WEATHER PACK™ Connector
      • Install WEATHER PACK™ Contact
      • Replace (Pull Type) Metri-Pack™ Connectors
      • Replace (Push Type) Metri-Pack™ Connectors
      • Replace CINCH™ Connectors
      • Install CINCH™ Contact
      • Repair 32 and 48 Way CINCH™ Connectors
      • Remove Connector Body from Blade Terminals
  • Section 9020 – POWER TRAIN
    • Group 05 – Theory of Operation
      • Track Adjuster and Recoil Spring Operation
      • Travel Gear Case Operation
    • Group 15 – Diagnostic Information
      • Noisy or Loose Track Chain Diagnostic Procedure
      • Tight Track Chain Diagnostic Procedure
      • Frequent Track Chain Sag Adjustment Required Diagnostic Procedure
      • Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers Diagnostic Procedure
      • Bent Track Shoes Diagnostic Procedure
      • ‘Popping” of Track Diagnostic Procedure
      • Cracked Track Link Diagnostic Procedure
      • Chipped Link Rails Diagnostic Procedure
      • Individual Undercarriage Component Wear Diagnostic Procedure
      • Measure Swing Bearing Wear
  • Section 9025 – HYDRAULIC SYSTEM
    • Group 05 – Theory of Operation
      • Hydraulic System Operation
      • Fan Drive Hydraulic System Operation
      • Pilot System Operation
      • Pilot Pump, Pressure Regulating Valve, and Filter Operation
      • Pilot Shutoff Solenoid Valve Operation
      • Pilot Control Valve Operation
      • Travel Pilot Control Valve Operation
      • Pilot Operation of Control Valve Operation
      • Pilot Signal Manifold Operation
      • Pump 1, Pump 2, and Drive Gear Case Operation
      • Pump 1 and Pump 2 Regulator Operation
      • Engine Speed Sensing Control Circuit Operation
      • Control Valve Operation
      • Control Valve Check Valves Identification and Operation
      • Main Relief Valve Circuit Operation
      • Circuit Relief and Anticavitation Valve Operation
      • Travel Flow Combiner Valve Operation
      • Auxiliary Flow Combiner Valve and Bypass Shutoff Valve Operation
      • Boom Lower Meter-In Cut Valve Operation
      • Boom Regenerative Valve Circuit Operation
      • Dig Regenerative Valve Circuit Operation
      • Arm Regenerative Valve Circuit Operation
      • Bucket Regenerative Valve Circuit Operation
      • Boom and Arm Reduced Leakage Valves Operation
      • Arm 1 Flow Rate Control Valve Circuit Operation
      • Arm 2 Flow Rate Control Valve Circuit Operation
      • Bucket Flow Rate Control Valve Circuit Operation
      • Boom Flow Rate Control Valve Circuit Operation
      • Auxiliary Flow Rate Control Valve Circuit Operation
      • Blade Circuit Operation—If Equipped
      • Swing Reduction Gear Case Operation
      • Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation
      • Swing Motor Park Brake Release Circuit Operation
      • Center Joint Operation
      • Travel Motor and Park Brake Valve Operation
      • Travel Motor Speed Circuit Operation
      • Cylinder Operation
      • Return Filter Operation
      • Auxiliary System Operation
      • Auxiliary Pilot Control Valve Operation
      • Flow Rate Select Solenoid Valve Operation
      • Flow Rate Pressure Reducing Valve Operation
      • Selector Valve Solenoid Valve Operation
      • Selector Valve Operation
      • Auxiliary Shuttle Valve Operation
      • Auxiliary High Flow Line Kit Operation
      • Two Way Solenoid Kit Operation
      • Two Pump Combined Flow Kit Operation
    • Group 15 – Diagnostic Information
      • All Hydraulic Functions Slow Diagnostic Procedure
      • Hydraulic Oil Overheats Diagnostic Procedure
      • No Hydraulic Functions Diagnostic Procedure
      • Poor Combined Operation Diagnostic Procedure
      • All Functions Cannot Be Operated Diagnostic Procedure
      • Function Does Not Stop When Control Lever Released Diagnostic Procedure
      • Some Functions Cannot Be Operated, All Others Are Normal Diagnostic Procedure
      • All Functions Slow Diagnostic Procedure
      • Functions Move in Opposite Direction Diagnostic Procedure
      • All Dig Functions Slow or No Power Diagnostic Procedure
      • Some Dig Functions Slow (Not All) Diagnostic Procedure
      • Load Drifts Down When Control Lever is in Neutral Position Diagnostic Procedure
      • Load Falls When Control Valve is Actuated To Raise Load With Engine Running at Slow Idle Diagnostic Procedure
      • H/P (High Power) Function Does Not Operate, PWR (Power) Mode is Normal Diagnostic Procedure
      • Swing Speed Slow in Both Directions Diagnostic Procedure
      • Swing Speed Slow or Does Not Operate in One Direction Diagnostic Procedure
      • Upperstructure Drift with Swing Valve in Neutral Diagnostic Procedure
      • Swing Function Does Not Operate Diagnostic Procedure
      • Travel Park Brakes Do Not Apply Diagnostic Procedure
      • Track Will Not Move in One Direction Diagnostic Procedure
      • Track Will Not Move in Either Direction Diagnostic Procedure
      • Machine Mistracks at All Speeds in Both Directions Diagnostic Procedure
      • Slow Travel Speed or Low Power Diagnostic Procedure
      • Combined Travel and Dig Functions Slow or No Power Diagnostic Procedure
      • Travel is ‘Jerky” Diagnostic Procedure
      • Machine Will Not Hold Back and Park Brakes Engage and Disengage When Traveling Down an Incline Diagnostic Procedure
      • Machine Will Not Turn Smoothly in One Direction or Park Brake Grabs Diagnostic Procedure
      • Pump 1, Pump 2, and Pilot Pump Line Identification
      • Control Valve Line Identification
      • Swing Motor Line Identification
      • Pilot Control Valve-to-Pilot Signal Manifold Component Location—Excavator Pattern
      • Pilot Control Valve-to-Pilot Signal Manifold Component Location—Backhoe Pattern
      • Pilot Signal Manifold-to-Control Valve Line Connection
      • Travel System Component Location
      • Travel Hydraulic System Line Connection
      • Blade Hydraulic System Component Location
      • Auxiliary Attachment Schematic
      • Auxiliary System Line Connections
      • Hydraulic System Schematic
      • Hydraulic System Component Location
      • Hydraulic System Line Connections
      • Fan Drive System Component Location
      • Fan Drive Hydraulic System Schematic
    • Group 25 – Tests
      • JT05800 Digital Thermometer Installation
      • JT02156A Digital Pressure and Temperature Analyzer Kit Installation
      • Hydraulic Oil Cleanup Procedure
      • Hydraulic Oil Tank Pressure Release Procedure
      • Hydraulic Oil Warm-Up Procedure
      • Pilot Pressure Regulating Valve Test and Adjustment
      • Control Valve Spool Actuating Pilot Pressure Test
      • Dig Regenerative Solenoid Valve Test and Adjustment
      • Arm Regenerative Solenoid Valve Test and Adjustment
      • Power Dig Solenoid Valve Test and Adjustment
      • Arm 2 Flow Control Solenoid Valve Test and Adjustment
      • Torque Control Solenoid Valve Test and Adjustment
      • Pump Control Pilot Pressure Signal Test
      • Main Relief and Power Dig Valve Test and Adjustment
      • Circuit Relief Valve Test and Adjustment
      • Blade Main Relief Valve Test and Adjustment
      • Swing Motor Crossover Relief Valve Test and Adjustment
      • Travel Motor Crossover Relief Valve Test and Adjustment
      • Pump Regulator Test and Adjustment—Minimum Flow
      • Pump Regulator Test and Adjustment—Maximum Flow
      • Pump Flow Test
      • Swing Motor Leakage Test
      • Travel Motor Leakage Test
      • Cylinder Drift Test—Boom, Arm, and Bucket
      • Fan Drive Pump Flow Test
      • Fan Speed Test
  • Section 9031 – HEATING AND AIR CONDITIONING
    • Group 05 – Theory of Operation
      • Air Conditioning System Cycle of Operation
    • Group 15 – Diagnostic Information
      • Air Conditioning System Does Not Operate Diagnostic Procedure
      • Air Conditioning Does Not Cool Interior of Cab Diagnostic Procedure
      • Air Conditioning Runs Constantly, Too Cold Diagnostic Procedure
      • Interior Windows Continue to Fog Using Air Conditioner Diagnostics Procedure
      • Heater System Does Not Operate Diagnostic Procedure
      • Heater Does Not Warm Interior of Cab Diagnostic Procedure
      • Interior Windows Continue to Fog Using Heater Diagnostic Procedure
      • Heater and Air Conditioner Diagnostic Trouble Code Check
      • Heater and Air Conditioner Component Location
    • Group 25 – Tests
      • Refrigerant Cautions and Proper Handling
      • Visual Inspection of Components
      • Air Conditioner Compressor Clutch Test
      • Refrigerant Leak Test
      • Refrigerant Hoses and Tubing Inspection
      • Air Conditioner Compressor Belt Check and Adjustment
      • R134a Air Conditioning System Test
      • Operating Pressure Diagnostic Chart
  • Section 9900 – DEALER FABRICATED TOOLS
    • Group 99 – Dealer Fabricated Tools
      • DFT1218 Split Flange Hose Cap

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