John Deere 1910E T2 CTL Forwarder Operator Instructions (F670648)

John Deere 1910E T2 CTL Forwarder Operator Instructions (F670648)

Format: PDF (Printable Document)

File Language: English

File Pages: 327

File Size: 27.15 MB (Speed Download Link)

Brand: John Deere

Model: 1910E T2 CTL Forwarder

Book No: F670648

Type of Document: Operator Instructions

Categories: John Deere PDF, PDF

$ 40

John Deere 1910E T2 CTL Forwarder Operator Instructions (F670648)

John Deere 1910E T2 CTL Forwarder Index:

Table of Contents
Foreword
- Foreword
- Declaration of conformity
- John Deere forwarder
- Machine Identification
- Engine Identification
- Forwarder brochures
Safety
- Follow Laws and Regulations
  - Recognize Safety Information
  - Understand Signal Words
  - Prepare for Emergencies
  - Wear Protective Clothing
  - Handle Chemical Products Safely
  - Install Radio Transmitters Properly
- Operating
  - Inspect machine
  - Attach Do not Operate Tag
  - Prevent Machine Runaway
  - Use Handholds and Steps
  - Handle Starting Fluids Safely
  - Pay Attention to Bystanders
  - Carry no passangers
  - Use Seat Belt
  - Cabin protective structures
  - Secondary exit
  - Forwarder cabin noise
  - Vibration levels in forwarder cabin
  - Avoid Risks under Difficult Conditions
  - Operate the Boom Safely
  - Do not Overload the Forwarder
  - Operate the Machine Equipped with ALS Safely
  - Stop Working if Machine Gives an Alarm
  - Keep Danger Zone Clear
  - Avoid saw chain shots
  - Avoid Crush Points
  - Avoid Power Lines
  - Driving/Transporting on Public Roads
  - Cold environment operation
  - Ensure Safety before Driving on Frozen Waters
  - Avoid Fires and Explosions
  - What To Do If the Machine Catches Fire?
  - Hand-held fire extinguisher
  - After a fire
- Maintenance
  - Keep Machine in Good Condition
  - Use Proper Clothing
  - Use Proper Tools
  - Secure Cabin Lift Locking Mechanism
  - Support Machine Properly
  - Service Cooling System Safely
  - Prevent Battery Explosions
  - Prevent Acid Burns
  - Start Only from Operator’s Seat
  - Beware of Exhaust Fumes
  - Avoid High Pressure Fluids
  - Avoid Heating near Pressurized Fluid Lines
  - Make Welding Repairs Safely
  - Service Tires Safely
  - Service Air Conditioner Safely
  - Replace Xenon Worklamps Safely
  - Service Accumulators Safely
  - Service Steering System Safely
  - Refueling and Servicing Fuel System
  - Dispose of Waste Properly
- Safety Decal Locations
  - Cabin Safety Decals
  - Machine Safety Decals
  - Non-text Safety Decals
Warranty
- Standard Warranty Clauses
- Standard Warranty
- Extended Coverage
- Periodic Maintenance
Machine systems and components
- Cabin
- Electric system
  - Batteries
  - Main switch panel
  - Fuses and relays
    - Battery center tab fuse
    - Engine room fuses
    - Engine room relays
    - Cabin fuses
    - Cabin relays
    - Wiring harness fuses and relays
  - Machine control system (F-09)
  - Power outlets
  - Engine sensors (9.0L)
    - Engine Control Unit
    - Engine sensors 1/3
    - Engine sensors 2/3
    - Engine sensors 3/3
  - Sensors, air intake system and coolant
  - Sensors, ambient temperature
  - Sensors, hydraulic oil tank
  - Sensors, transmission
  - Sensors, VarioSpeed™ gear box
  - Sensors, brake system
  - Sensors, fuel tank
  - Sensors, frame
  - Sensors, boom
  - Sensors, cabin
  - Sensors, work hydraulics
  - Bulbs
  - Grounding points, frame
  - Grounding points, cabin
- Optional equipment
  - Central greasing system
    - Safety instructions
    - Front frame 1
    - Front frame 2
    - Middle joint and rear frame
    - Cabin levelling
    - Boom
      - Dispenser on jib boom
Controls
- Driving controls
  - Main switch
  - Safety switches and emergency stop
  - Ignition switch
  - Dashboard
  - Boom controls
- Left keypad in forwarder
- Right keypad in forwarder
- Extra keypad
- Lights and wipers
  - Cabin lights and service lights
  - Work lights
  - Driving lights
  - Window wipers and washers
- Right-hand side storage box
- Central locking system
- Air Conditioner
  - General system operation
  - Temperature setting
  - Fan control
  - Recirc mode
  - Defrost mode
- Pre-heater system
  - Operation sequences
  - Setting the timer
  - Switching on the heater
  - Heating pre-selection
  - Switching off the heater
  - Changing the Heating Duration
  - Remote control
Operating the machine
- Engine
  - Starting the engine
  - Cold weather starting
  - After starting
  - Turning off the engine
- Driving
  - Off-road driving
  - On-road driving
  - Cabin rotating and levelling
  - High/low gear and rear wheel drive
  - Variospeed driving
  - ECO mode
  - Diesel speed boost
  - Differential locks
  - Cruise control
  - Decking blade
- Boom and grapple
  - Warming up work hydraulics
  - Using the Boom
  - Boom suspended mode
  - Boom Levelling (optional)
  - After using the boom
- At the End of the Work Day
General maintenance
- Refueling the Machine
- Fluids and lubricants
  - Diesel fuel
    - Bio-Diesel Fuel
    - Minimizing the effect of cold weather on diesel engines
    - Handling and storing diesel fuel
    - Lubricity of diesel fuel
  - Engine oil
    - Diesel engine oil and filter service intervals
    - Diesel engine break-in oil
    - Additional engine oil information
  - Coolant
  - Hydraulic oil requirements
  - Gear oil
  - Brake fluid
  - Grease
  - Cabin tilt fluid
- Hydraulic pressure measurements
  - Drive hydraulics
    - Charge pressure
    - Maximum drive pressure / Drive pump cut-off
    - Checking drive motor flushing pressure
  - Work hydraulics
    - LS pressure difference Delta P
    - Maximum work pressure
    - Auxiliary valve pressure
    - Boom valve LS relief pressures
    - Checking cabin rotating and levelling pressure
    - Hydraulic fan pump pressure
  - Brake hydraulics
    - Drive and work brake pressures
    - Loading range pressures
    - Loading pressure
- Engine hoods
  - Operating front hood
  - Operating front hood without electric power
- Frame and boom service positions
  - Tilting the cabin
  - Lowering the cabin
  - Tilting the fuel tank
  - Boom maintenance
- Changing Wheels
- Tracks, chains and wheel ballasting
  - Anti-Slip Fitting
  - Tracks fitting 1/4
  - Tracks fitting 2/4
  - Tracks fitting 3/4
  - Tracks fitting 4/4
- Cabin windows cleaning
- Vacuum pump
- Hydraulic oil sampling valve
- Using Booster Batteries
- Welding instructions
Periodic maintenance
- Introduction
  - Uptime maintenance planner
- Optional equipment maintenance
  - Pre-heater maintenance
    - Run the pre-heater for a few minutes
    - Fault diagnosis
    - Service codes
  - Greasing system maintenance
    - Lubrication frequency and volume amount adjustment
    - Reservoir filling
    - System check
    - Troubleshooting
  - Fire protection system maintenance
    - 10 hours or daily
    - 50 hours or weekly
    - Every 12 months
  - Decking blade
  - Active loadspace (ALS)
    - ALS – maintenance every 10 hours or daily
    - ALS – maintenance every 50 hours or weekly
    - ALS – maintenance every 250 hours
    - ALS – maintenance every 12 months
    - Disassembly of telescopic stakes
  - Variable loadspace (VLS)
  - Variospeed
    - Check the Variospeed gear oil level
    - Change Variospeed gear oil
    - Variospeed gearbox clutch adjusment
  - Boom weight scale maintenance
    - Bluetooth paring and battery charger connection
  - Puradyn engine oil filter maintenance
- Every 10 Hours or Daily
  - Check hydraulic oil level
  - Check engine oil level
  - Check boom structures visually
- Every 50 Hours or Weekly
  - Check machine visually
    - Check the high/low gear oil level
    - Check differential oil level
    - Check hub gear oil level
    - Check boom screw joints
    - Check joint pins of the boom
    - Check the grapple and rotator
    - Check bogie casing for leaks
  - Check the cooler cleanness
  - Grease middle joint
  - Check and grease cabin rotation and levelling system
  - Check boom slew housing oil level
  - Grease the boom (single extension) 1/2
  - Grease the boom (single extension) 2/2
  - Grease the boom (double extension) 1/2
  - Grease the boom (double extension) 2/2
  - Grease link and grapple
- Every 250 hours
  - Check the high/low gear oil level
  - Check bogie casing oil quality and level
  - Check tyre pressures
  - Check the door switch
  - Check cabin fresh-air filters
  - Check extension boom clearances
- Every 500 hours
  - Change engine oil and oil filter
  - Replace fuel filters
  - Check the drive belt wear
  - Check crankcase vent tube
  - Check air intake system
  - Check cooling system
  - Drain water deposited in boom base
  - Check electrolyte level of batteries
- Every 1000 hours
  - Change hydraulic oil
  - Replace hydraulic tank oil filters
  - Replace hydraulic tank breather
  - Bleed hydraulic tank
  - Change high/low gear oil
  - Replace drive pump filter
  - Grease the driveshafts
  - Grease bogie slew bearings
  - Check wheel rims and fastening bolts
  - Check air conditioner
  - Change cabin fresh-air filters
  - Clean rotator magnetic plug
  - Tighten rotator bottom screws
  - Check chain guide of double extension boom
- Every 2000 hours
  - Check valve clearance 1/2
  - Check valve clearance 2/2
  - Change coolant
  - Check engine vibration damper
  - Change differential oil
  - Change bogie casing oil
  - Change hub gear oil
  - Check axle fastening bolt torques
  - Change boom slew housing oil
- As required
  - Clean the machine
  - Replace air filter elements
  - Check engine coolant
  - Replace coolant filter
  - Drain fuel filters
  - Replace drive belt
  - Replace filter-dryer-receiver
  - Check secondary exit
  - Check drive brake oil level
  - Check brake cylinders
  - Change brake pedal circuit oil
  - Adjust brake cylinders
  - Adjust rotator link brakes
Transporting, towing and storing
- Transporting the Machine
- Tie-down and lifting points
- Towing the machine
  - Release parking brake cylinders
  - Releasing drive hydraulics
  - Releasing the work brake
  - Releasing the steering
- Stowing a disabled boom
  - By-passing the boom valve
- Preparing machine for storage
- After storage
Environment, recycling and post-use
Index
Attachments
- Declaration of Conformity template_en
- 1910e_Tier2_specs_eng
- a03420_Forwarder_arm_silicon
- Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere