John Deere 2154D Processor Repair Technical Manual (TM10417)

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John Deere 2154D Processor Index:

Contents
- General Information
  - Safety
    - Recognize Safety Information
    - Follow Safety Instructions
    - Operate Only If Qualified
    - Wear Protective Equipment
    - Avoid Unauthorized Machine Modifications
    - Add Cab Guarding for Special Uses
    - Inspect Machine
    - Stay Clear of Moving Parts
    - Avoid High-Pressure Fluids
    - Avoid High-Pressure Oils
    - Beware of Exhaust Fumes
    - Prevent Fires
    - In Case of Machine Fire
    - Clean Debris From Machine
    - Prevent Battery Explosions
    - Handle Chemical Products Safely
    - Dispose of Waste Properly
    - Prepare for Emergencies
    - Control Pattern
    - Use Steps and Handholds Correctly
    - Start Only From Operator’s Seat
    - Use and Maintain Seat Belt
    - Prevent Unintended Machine Movement
    - Operate Machine Safely
    - Avoid Work Site Hazards
    - Keep Riders Off Machine
    - Use Care When Swinging Machine
    - Travel Safely
    - Operate Booms With Care
    - Avoid Power Lines
    - Avoid Backover Accidents
    - Avoid Machine Tip Over
    - Use Special Care When Lifting Objects
    - Operating On Slopes
    - Add and Operate Attachments Safely
    - Inspect and Maintain Operator Protective Structures and Guards
    - Park and Prepare for Service Safely
    - Service Machines Safely
    - Service Cooling System Safely
    - Service Accumulator Systems Safely
    - Prevent Acid Burns
    - Remove Paint Before Welding or Heating
    - Make Welding Repairs Safely
    - Drive Metal Pins Safely
    - Safety Signs
  - Torque Values
    - Metric Bolt and Cap Screw Torque Values
    - Additional Metric Cap Screw Torque Values
    - Unified Inch Bolt and Screw Torque Values
    - Service Recommendations for 37° Flare and 30° Cone Seat Connectors
    - Service Recommendations for O-Ring Boss Fittings
    - O-Ring Boss Fittings In Aluminum Housing Service Recommendations
    - Service Recommendations For Flared Connections—Straight or Tapered Threads
    - Service Recommendations For Flat Face O-Ring Seal Fittings
    - O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
    - O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
    - O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
    - Service Recommendations For Inch Series Four Bolt Flange Fittings
    - Service Recommendations for Metric Series Four Bolt Flange Fitting
    - Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
    - Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
    - Service Recommendations For O-Ring Boss Fittings With Shoulder
    - Metric 24° O-Ring Seal DIN 20078 Service Recommendations
- Tracks
  - Tracks
    - Rock Guards Remove and Install
    - Track Roller Remove and Install
    - Track Roller Disassemble and Assemble
    - Track Roller Pressure Test
    - Track Carrier Roller Remove and Install
    - Track Carrier Roller Disassemble and Assemble
    - Metal Face Seals Inspection
    - Track Shoe Remove and Install
    - Track Chain Remove and Install
    - Track Chain Disassemble and Assemble
    - Sprocket Remove and Install
    - Front Idler Remove and Install
    - Front Idler Disassemble and Assemble
    - Track Adjuster and Recoil Spring Remove and Install
    - Track Adjuster and Recoil Spring Disassemble and Assemble
    - Track Adjuster Cylinder Disassemble and Assemble
- Axles, Differentials and Suspension Systems
  - Axle Shaft, Bearings, and Reduction Gears
    - Travel Gearbox Remove and Install
    - Travel Gearbox Disassemble and Assemble
  - Hydraulic System
    - Travel Motor and Park Brake Remove and Install
    - Travel Motor and Park Brake Disassemble and Assemble
    - Travel Motor Cover Disassemble and Assemble
    - Travel Speed Change Solenoid Valve Remove and Install
    - Travel Motor and Park Brake Start-Up Procedure
- Engine
  - Removal and Installation
    - Engine Remove and Install
    - Fuel Injection Pump Remove and Install
    - Starter Remove and Install
- Engine Auxiliary System
  - Cooling System
    - Radiator Remove and Install
    - Hydraulic Oil Cooler Remove and Install
    - Charge Air Cooler Remove and Install
    - Fuel Cooler Remove and Install
    - Fan, Fan Guard, and Fan Shroud Remove and Install
    - Serpentine Belt Remove and Install
    - Coolant Surge Tank Remove and Install
  - Intake System
    - Air Cleaner Remove and Install
  - External Fuel Supply System
    - Fuel Tank Remove and Install
    - Additional Water Separator Remove and Install
    - Primary Fuel Filter (Water Separator) Remove and Install
    - Final Fuel Filter Remove and Install
    - Diesel Fuel Fired Coolant Heater Remove and Install
- Dampener Drive (Flex Coupling)
  - Elements
    - Damper Drive (Flex Coupling) Remove and Install
- Frame or Supporting Structure
  - Frame Installation
    - Welding On Machine
    - Welding Repair of Major Structure
  - Chassis Weights
    - Counterweight Remove and Install
- Operator’s Station
  - Removal and Installation
    - Side Entry Cab Remove and Install
  - Operator Enclosure
    - Polycarbonate Window Remove and Install
    - Sliding Window Remove and Install
    - Secondary Exit (Side—Entry Cab) Remove and Install
  - Seat and Seat Belt
    - Seat Remove and Install
    - Seat Belt Remove and Install
    - Four Point Restraint Remove and Install
    - Mechanical Suspension Seat Disassemble and Assemble
    - Air Suspension Seat Disassemble and Assemble
  - Heating and Air Conditioning
    - Refrigerant Cautions and Proper Handling
    - Flush and Purge Air Conditioner System
    - R134a Refrigerant Oil Information
    - R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure
    - Recover R134a Refrigerant
    - Evacuate R134a System
    - Charge R134a System
    - Air Conditioner Compressor Remove and Install
    - Receiver-Dryer Remove and Install
    - Air Conditioner and Heater Remove and Install—Side Entry Cab
    - Condenser Remove and Install—Side Entry Cab
- Excavator
  - Frames
    - Arm Remove and Install
    - Boom Remove and Install
    - Inspect Pins, Bushings and Bosses—Front Attachment
    - Bushings and Seal Remove and Install
  - Hydraulic System
    - Hydraulic Oil Tank Pressure Release Procedure
    - Apply Vacuum to Hydraulic Oil Tank
    - Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
    - Pump 1 and 2 Remove and Install
    - Pump 1 and 2 Disassemble and Assemble
    - Pump 1 and 2 Inspection
    - Pump 1 and 2 Start-Up Procedure
    - Pump 1 and 2 Regulator Remove and Install
    - Pump 1 and 2 Regulator Disassemble and Assemble
    - Pilot Pump Remove and Install
    - Pilot Pump Disassemble and Assemble
    - Pilot Pump Drive Shaft Remove and Install
    - Pilot Pressure Regulating Valve and Filter Remove and Install
    - Pilot Pressure Regulating Valve and Filter Disassemble and Assemble
    - Pilot Control Shutoff Valve Remove and Install
    - Pilot Control Shutoff Valve Disassemble and Assemble
    - Fan Drive Pump Remove and Install
    - Fan Drive Motor Remove and Install
    - Fan Drive Control Valve Remove and Install
    - Solenoid Valve Manifold Remove and Install
    - Solenoid Valve Remove and Install—Power Boost (SG), Travel Speed (SI), and Arm Regenerative (SC)
    - Pilot Valve (Left and Right) Remove and Install
    - Pilot Valve (Left and Right) Disassemble and Assemble
    - Travel Pilot Valve Remove and Install
    - Travel Pilot Valve Disassemble and Assemble
    - Pilot Signal Manifold Remove and Install
    - Pilot Signal Manifold Disassemble and Assemble
    - Control Valve Remove and Install
    - Control Valve 5-Spool Disassemble and Assemble
    - Control Valve 4-Spool Disassemble and Assemble
    - Hydraulic Oil Tank Remove and Install
    - Hydraulic Oil Tank Disassemble and Assemble
    - Restriction Valve Remove and Install
    - Hydraulic Oil Cooler Bypass Valve Remove and Install
    - Hydraulic Oil Cooler Remove and Install
    - Boom Cylinder Remove and Install
    - Boom Cylinder Disassemble and Assemble
    - Arm Cylinder Remove and Install
    - Arm Cylinder Disassemble and Assemble
    - Hydraulic Cylinder Bleed Procedure
- Swing or Pivoting System
  - Mechanical Drive Elements
    - Swing Gearbox Remove and Install
    - Swing Gearbox Disassemble and Assemble
    - Swing Gearbox Start-Up Procedure
    - Upperstructure Remove and Install
    - Swing Bearing Remove and Install
    - Swing Bearing Disassemble and Assemble
    - Swing Bearing Upper Seal Install
    - Swing Bearing Lower Seal Install
  - Hydraulic System
    - Center Joint Remove and Install
    - Center Joint Disassemble and Assemble
    - Center Joint Air Test
    - Swing Motor and Park Brake Remove and Install
    - Swing Motor and Park Brake Disassemble
    - Swing Motor and Park Brake Inspection
    - Swing Motor and Park Brake Assemble
    - Swing Motor and Park Brake Start-Up Procedure
    - Crossover Relief Valve Remove and Install
    - Make-Up Check Valve Remove and Install
- Dealer Fabricated Tools
  - Dealer Fabricated Tools
    - DF1063 Lift Bracket
    - ST4920 Track Recoil Spring Disassembly and Assembly Tool
    - DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
    - DFT1110 Spacer
    - DFT1130 Adapter
    - DFT1036A Travel Gearbox Nut Wrench
    - DFT1109 Holding Bar
    - Center Joint Lifting Tool
    - DFT1144 Guide Pin
    - DFT1119 Pump Support
    - DFT1220 Swing Gearbox Nut Spanner Wrench
Page Number
- Section 00
  - Group 0001
  - Group 0003
- Section 01
  - Group 0130
- Section 02
  - Group 0250
  - Group 0260
- Section 04
  - Group 00
- Section 05
  - Group 510
  - Group 520
  - Group 560
- Section 07
  - Group 0720
- Section 17
  - Group 1740
  - Group 1749
- Section 18
  - Group 1800
  - Group 1810
  - Group 1821
  - Group 1830
- Section 33
  - Group 3340
  - Group 3360
- Section 43
  - Group 4350
  - Group 4360
- Section 99
  - Group 9900