John Deere 319E and 323E Compact Track Loader Operation and Test Technical Manual (TM11398)

John Deere 319E and 323E Compact Track Loader Operation and Test Technical Manual (TM11398)

Format: PDF (Printable Document)

File Language: English

File Pages: 726

File Size: 22.26 MB (Speed Download Link)

Brand: John Deere

Model: 319E and 323E Compact Track Loader

Book No: TM11398

Type of Document: Operation and Test Technical Manual

Categories: John Deere PDF, PDF

$ 40

John Deere 319E and 323E Compact Track Loader Operation and Test Technical Manual (TM11398)

John Deere 319E and 323E Compact Track Loader Index:

Contents
- General Information
  - Safety
    - Recognize Safety Information
    - Follow Safety Instructions
    - Operate Only If Qualified
    - Wear Protective Equipment
    - Avoid Unauthorized Machine Modifications
    - Inspect Machine
    - Stay Clear of Moving Parts
    - Avoid High-Pressure Fluids
    - Avoid High-Pressure Oils
    - Work In Ventilated Area
    - Prevent Fires
    - Prevent Battery Explosions
    - Handle Chemical Products Safely
    - Dispose of Waste Properly
    - Prepare for Emergencies
    - Clean Debris from Machine
    - Use Steps and Handholds Correctly
    - Start Only From Operator’s Seat
    - Use and Maintain Seat Belt
    - Prevent Unintended Machine Movement
    - Avoid Work Site Hazards
    - Keep Riders Off Machine
    - Avoid Backover Accidents
    - Avoid Machine Tip Over
    - Operating On Slopes
    - Operating or Traveling On Public Roads
    - Inspect and Maintain ROPS
    - Add and Operate Attachments Safely
    - Park and Prepare for Service Safely
    - Service Cooling System Safely
    - Remove Paint Before Welding or Heating
    - Make Welding Repairs Safely
    - Drive Metal Pins Safely
    - Handle Cab Door Safely
- Diagnostics
  - Engine Control Unit (ECU) Diagnostic Trouble Codes
    - Engine Control Unit (ECU) Diagnostic Trouble Codes
    - 000091.03 — Acceleration / Sensor 1
      - Engine Speed Control Dial Out of Range High Diagnostic Procedure
    - 000091.04 — Acceleration / Sensor 1
      - Engine Speed Control Dial Out of Range High Diagnostic Procedure
    - 001485.07 — Main Relay / ECU
      - ECU Relay (K20) Does Not Open Diagnostic Procedure
    - 522242.03 — Cold Start Aid Solenoid
      - Cold Start Device Driver Circuit Out of Range High Diagnostic Procedure
    - 522242.04 — Cold Start Aid Solenoid
      - Cold Start Device Driver Circuit Out of Range Low Diagnostic Procedure
    - 522243.05 — Start Assist / Relay
      - Air Heater Relay Out of Range Low Diagnostic Procedure
    - 522243.06 — Start Assist / Relay
      - Air Heater Relay Out of Range High Diagnostic Procedure
  - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
    - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
    - 000070.02 — Park Brake / Release Input
      - Park Brake Release Input Erratic or Bad Data Diagnostic Procedure
    - 000070.04 — Park Brake / Release Input
      - Park Brake Release Input Out of Range Low Diagnostic Procedure
    - 000096.03 — Fuel Level / Sensor
      - Fuel Level Sensor Out of Range High Diagnostic Procedure
    - 000096.04 — Fuel Level / Sensor
      - Fuel Level Sensor Out of Range Low Diagnostic Procedure
    - 000158.00 — System Voltage
      - System Voltage Data Above Normal Diagnostic Procedure
    - 000158.01 — System Voltage
      - System Voltage Data Below Normal Diagnostic Procedure
    - 000162.04 — 2-Speed / Switch Input
      - 2-Speed Switch Input Low Diagnostic Procedure
    - 000234.14 — Software Mismatch
      - Mismatched Software Versions Diagnostic Procedure
    - 000920.05 — Alarm Output
      - Alarm Output Out of Range Low Diagnostic Procedure
    - 000920.06 — Alarm Output
      - Alarm Output Out of Range High Diagnostic Procedure
    - 001196.11 — Anti Theft
      - Anti Theft Unknown Fault Diagnostic Procedure
    - 001504.04 — Seat Switch / Input
      - Seat Switch Input Out of Range Low Diagnostic Procedure
    - 002000.09 — No ECU Data / On CAN Bus
      - No ECU Data on CAN Bus Abnormal Data Range Diagnostic Procedure
    - 2142.09 — No SSM Data / On CAN Bus
      - No SSM Data on CAN Bus Abnormal Data Range Diagnostic Procedure
    - 002228.09 — No HCU Data / On CAN Bus
      - No HCU Data on CAN Bus Abnormal Data Range Diagnostic Procedure
    - 003413.04 — Door Switch / Input
      - Cab Door Switch Input Out of Range Low Diagnostic Procedure
    - 003597.03 — 5 Volt Sensor / Supply 1
      - Sensor Supply Voltage High Diagnostic Procedure
    - 003597.04 — 5 Volt Sensor / Supply 1
      - Sensor Supply Voltage Low Diagnostic Procedure
    - 521050.04 — Aux Flow On-Off / Switch Input
      - Switch Input Low Diagnostic Procedure
    - 521197.04 — Courtesy Light / Switch Input
      - Switch Input Low Diagnostic Procedure
    - 522379.05 — Park Brake / Release Output
      - Park Brake Release Output Out of Range Low Diagnostic Procedure
    - 522379.06 — Park Brake / Release Output
      - Park Brake Release Output Out of Range High Diagnostic Procedure
    - 522398.02 — Park Brake Run / Switch Input
      - Park Brake Release Input Erratic or Bad Data Diagnostic Procedure
    - 522398.04 — Park Brake Run / Switch Input
      - Park Brake Release Input Out of Range Low Diagnostic Procedure
    - 522826.00 — Fan Purge / Switch Input
      - Fan Purge Switch Input Out of Range High Diagnostic Procedure
    - 522826.04 — Fan Purge / Switch Input
      - VSF Purge Switch Input Out of Range Low Diagnostic Procedure
    - 522827.04 — Fan Auto / Switch Input
      - VSF Purge Switch Input Out of Range Low Diagnostic Procedure
    - 522859.04 — Lap Bar/ Switch Input
      - Lap Bar Switch Input Out of Range Low Diagnostic Procedure
    - 523217.06 — Hydraulic Valve / Power 3 to HCU
      - Hydraulic Valve Power 3 Out of Range High Diagnostic Procedure (EH Control Machines)
      - Hydraulic Valve Power 3 Out of Range High Diagnostic Procedure (Manual Control Machines)
    - 523218.06 — Propel Valve / Power 2 to HCU
      - Propel Valve Power 2 to HCU Out of Range High Diagnostic Procedure (EH Control Only)
    - 523219.06 — Hydraulic Valve / Power Output
      - Hydraulic Valve Power 1 Out of Range High Diagnostic Procedure (EH Control Machines)
      - Hydraulic Valve Power 3 Out of Range High Diagnostic Procedure (Manual Control Machines)
    - 523693.03 — Aux Hyd / Channel 1 Input
      - Aux Hyd Channel 1 Input High Diagnostic Procedure
    - 523693.04 — Aux Hyd / Channel 1 Input
      - Aux Hyd Channel 1 Input Low Diagnostic Procedure
    - 523694.03 — Aux Hyd / Channel 2 Input
      - Aux Hyd Channel 2 Input High Diagnostic Procedure
    - 523694.04 — Aux Hyd / Channel 2 Input
      - Aux Hyd Channel 2 Input Low Diagnostic Procedure
    - 523694.12 — Aux Hyd / Channel 2 Input
      - Aux Hyd Channel 2 Input Device Fault Diagnostic Procedure
    - 523822.04 — High Flow / Switch Input
      - High Flow Switch Input Out of Range Low Diagnostic Procedure
    - 523935.05 — Aux Hyd / Extend Output
      - Aux Hyd Extend Output Out of Range Low Diagnostic Procedure
    - 523935.06 — Aux Hyd / Extend Output
      - Hydraulic Valve Power 1 Out of Range High Diagnostic Procedure
    - 523941.05 — Aux Hyd / Retract Output
      - Hydraulic Valve Power 1 Out of Range High Diagnostic Procedure
    - 523941.06 — Aux Hyd / Retract Output
      - Hydraulic Valve Power 1 Out of Range High Diagnostic Procedure
    - 523948.05 — Ride Control 1 / Solenoid Current
      - Ride Control Accumulator Output Out of Range Low Diagnostic Procedure
    - 523948.06 — Ride Control 1 / Solenoid Current
      - Ride Control Accumulator Solenoid Output Out of Range High Diagnostic Procedure
    - 523949.05 — Ride Control 2 / Solenoid Current
      - Ride Control Reservoir Solenoid Output Out of Range Low Diagnostic Procedure
    - 523949.06 — Ride Control 2 / Solenoid Current
      - Ride Control Reservoir Solenoid Out of Range High Diagnostic Procedure
    - 524225.04 — Remote Start / Input
      - Remote Start Input Out of Range Low Diagnostic Procedure
    - 524264.11 — Checksum Error
      - Checksum Error Unknown Fault Diagnostic Procedure
  - Sealed Switch Module (SSM) Diagnostic Trouble Codes
    - Sealed Switch Module (SSM) Diagnostic Trouble Codes
    - 0000629.12 — Controller Fault
      - Sealed Switch Module (SSM) Watchdog Time Out Diagnostic Procedure
    - 002033.09 — VCU CAN Comm
      - Sealed Switch Module Lost Communications with VCU Diagnostic Procedure
    - 002634.04 — Ignition Relay
      - Sealed Switch Module (SSM) Accessory Relay Signal Short to Ground Diagnostic Procedure
    - 002634.05 — Ignition Relay
      - Sealed Switch Module (SSM) Accessory Relay Signal Open Circuit Diagnostic Procedure
    - 523850.04 — SSM Button 15
      - Button 15 on Keypad Stuck Diagnostic Procedure
    - 523850.09 — SSM Button 15
      - No LED Response Diagnostic Procedure
    - 523852.04 — SSM Button 14
      - Button 14 on Keypad Stuck Diagnostic Procedure
    - 523852.09 — SSM Button 14
      - No LED Response Diagnostic Procedure
    - 523854.04 — SSM Button 13
      - Button 13 on Keypad Stuck Diagnostic Procedure
    - 523854.09 — SSM Button 13
      - No LED Response Diagnostic Procedure
    - 523855.04 — SSM Button 12
      - Creep Mode Switch on Keypad Stuck Diagnostic Procedure
    - 523855.09 — SSM Button 12
      - No LED Response Diagnostic Procedure
    - 523856.04 — SSM Button 11
      - Ride Control Switch on Keypad Stuck Diagnostic Procedure
    - 523856.09 — SSM Button 11
      - No LED Response Diagnostic Procedure
    - 523857.04 — SSM Button 10
      - Hydraulic Response Switch on Keypad Stuck Diagnostic Procedure
    - 523857.09 — SSM Button 10
      - No LED Response Diagnostic Procedure
    - 523858.04 — SSM Button 9
      - Pattern Select Switch on Keypad Stuck Diagnostic Procedure
    - 523858.09 — SSM Button 9
      - No LED Response Diagnostic Procedure
    - 523860.04 — SSM Button 8
      - Button 8 on Keypad Stuck Diagnostic Procedure
    - 523860.09 — SSM Button 8
      - No LED Response Diagnostic Procedure
    - 523861.04 — SSM Button 7
      - Transmission Response Switch on Keypad Stuck Diagnostic Procedure
    - 523861.09 — SSM Button 7
      - No LED Response Diagnostic Procedure
    - 523862.04 — SSM Button 6
      - Button 6 on Keypad Stuck Diagnostic Procedure
    - 523862.09 — SSM Button 6
      - No LED Response Diagnostic Procedure
    - 523863.04 — SSM Button 5
      - Button 5 on Keypad Stuck Diagnostic Procedure
    - 523863.09 — SSM Button 5
      - No LED Response Diagnostic Procedure
    - 523864.04 — SSM Button 4
      - Park Brake Switch on Keypad Stuck Diagnostic Procedure
    - 523864.09 — SSM Button 4
      - No LED Response Diagnostic Procedure
    - 523865.04 — SSM Button 3
      - Hydraulic Enable Switch on Keypad Stuck Diagnostic Procedure
    - 523865.09 — SSM Button 3
      - No LED Response Diagnostic Procedure
    - 523867.04 — SSM Button 2
      - Engine Stop Switch on Keypad Stuck Diagnostic Procedure
    - 523867.09 — SSM Button 2
      - No LED Response Diagnostic Procedure
    - 523868.04 — SSM Button 1
      - Engine Start Switch on Keypad Stuck Diagnostic Procedure
    - 523868.09 — SSM Button 1
      - No LED Response Diagnostic Procedure
  - Vehicle Control Unit (VCU) Diagnostic Trouble Codes
    - Vehicle Control Unit (VCU) Diagnostic Trouble Codes
    - 000091.03 — Accelerator 2 – Pedal Voltage Above Normal
      - Engine Speed Control Pedal Out of Range High Diagnostic Procedure
    - 000091.04 — Accelerator 2 – Pedal Voltage Below Normal
      - Engine Speed Control Pedal Out of Range High Diagnostic Procedure
    - 000100.01 — Oil Pressure Switch
      - Oil Pressure Switch Data Below Normal Diagnostic Procedure.
    - 000158.03 — Battery Voltage Switched Power
      - Switched Power Input Out of Range High Diagnostic Procedure
    - 000158.04 — Battery Voltage Switched Power
      - Switched Power Input Out of Range Low Diagnostic Procedure
    - 000168.03 — Unswitched Power / Input
      - Unswitched Power Input Out of Range High Diagnostic Procedure
    - 000168.04 — Unswitched Power / Input
      - Unswitched Power Input Out of Range Low Diagnostic Procedure
    - 000977.05 — Fan Direction / Mode
      - Hydraulic Reversing Fan Solenoid B Current Out of Range Low Diagnostic Procedure
    - 000977.06 — Fan Direction / Mode
      - Reversing Hydraulic Fan Speed Solenoid Current Out of Range High Diagnostic Procedure
    - 001071.05 — Fan Speed / Solenoid
      - Fan Solenoid Current Out of Range High Diagnostic Procedure
    - 001071.06 — Fan Speed / Solenoid
      - Fan Solenoid Current Out of Range Low Diagnostic Procedure
    - 001508.00 — Hydraulic Oil / Temperature
      - Hydraulic Oil High Temperature Diagnostic Procedure
    - 001508.03 — Hydraulic Oil / Temperature
      - Hydraulic Oil Temperature Sensor Short to Power Diagnostic Procedure
    - 001508.04 — Hydraulic Oil / Temperature
      - Hydraulic Oil Temperature Sensor Out of Range Low Diagnostic Procedure
    - 001713.00 — Hydraulic Filter / Restr Switch
      - Hydraulic Oil Filter Restricted Diagnostic Procedure
    - 001713.03 — Hydraulic Filter / Restr Switch
      - Hydraulic Filter Restriction Switch Short to Power Diagnostic Procedure
    - 003599.03 — 5 Volt Sensor – Supply 3
      - 5 Volt Sensor Supply 3 Short to Power Diagnostic Procedure
    - 003599.04 — 5 Volt Sensor – Supply 3
      - 5 Volt Sensor Supply 3 Short to Ground Diagnostic Procedure
    - 004056.05 — 2-Speed Output
      - Two Speed Solenoid Current Out of Range Low Diagnostic Procedure
    - 004056.06 — 2-Speed Output
      - Two Speed Solenoid Current Out of Range High Diagnostic Procedure
    - 516249.04 — Controller Power Supply
      - Controller Power Supply Low Diagnostic Procedure
    - 520194.13 — Machine Model ID / Wrong or Missing
      - Hydraulic Control Unit (HCU) Configuration Invalid Diagnostic Procedure
    - 520194.14 — Machine Model ID / Wrong or Missing
      - Hydraulic Control Unit (HCU) Configuration Invalid Diagnostic Procedure
    - 521466.05 — Fan Direction / Relief
      - Hydraulic Reversing Fan Solenoid A Current Out of Range Low Diagnostic Procedure
    - 521466.06 — Fan Direction / Relief
      - Hydraulic Reversing Fan Solenoid A Current Out of Range High Diagnostic Procedure
    - 521806.05 — HST Bypass Solenoid
      - Hydrostatic Bypass Solenoid Out of Range Low Diagnostic Procedure
    - 521806.06 — HST Bypass Solenoid
      - Hydrostatic Bypass Solenoid Out of Range High Diagnostic Procedure
    - 522820.05 — High Flow / Driver
      - High Flow Solenoid Current Out of Range Low Diagnostic Procedure
    - 522820.06 — High Flow / Driver
      - High Flow Solenoid Current Out of Range High Diagnostic Procedure
    - 524084.00 — Hydrostat Oil / Temperature
      - Hydrostatic Oil High Temperature Diagnostic Procedure
    - 524084.03 — Hydrostat Oil / Temperature
      - Hydrostatic Oil Temperature Sensor Short to Power Diagnostic Procedure
    - 524084.04 — Hydrostat Oil / Temperature
      - Hydrostatic Oil Temperature Sensor Out of Range Low Diagnostic Procedure
    - 524264.11 — Checksum Error
      - Checksum Error Diagnostic Procedure
- Operational Checkout Procedure
  - Operational Checkout Procedure
    - Operational Checkout
      - Diagnostic Trouble Code Check
      - Operational Checks—Switched Power OFF, Engine OFF Checks
      - Operational Checks—Switched Power ON, Engine OFF Checks
      - Operational Checks—Switched Power ON, Engine ON Checks
- Engine
  - Theory of Operation
    - John Deere Engine
    - Engine Identification
    - Cold Start Operation
  - Diagnostic Information
    - John Deere Engine
    - Engine Cooling System Component Location
    - Engine Fuel System Component Location
    - Engine Intake and Exhaust Component Location
    - Engine Hard to Start or Does Not Start When Cold
      - Engine Hard to Start or Does Not Start When Cold Diagnostic Procedure
- Electrical System
  - System Information
    - Electrical Diagram Information
    - Electrical Schematic Symbols
  - System Diagrams
    - Fuse and Relay Specifications
    - System Functional Schematic, Wiring Diagram and Component Location Master Legend
    - System Functional Schematic
    - Rear Engine Harness (W1) Component Location
    - Rear Engine Harness (W1) Wiring Diagram
    - Cab Harness (W2) Component Location
    - Cab Harness (W2) Wiring Diagram
    - Main Harness (W3) Component Location
    - Main Harness (W3) Wiring Diagram
    - Reverse Switch Harness (W4) Component Location
    - Reverse Switch Harness (W4) Wiring Diagram
    - Dual Flasher Harness (W5) Component Location
    - Dual Flasher Harness (W5) Wiring Diagram
    - Control Lever Harness (W6) Component Location
    - Control Lever Harness (W6) Wiring Diagram
    - Radio Harness (W8) Component Location
    - Radio Harness (W8) Wiring Diagram
    - Hydraulic Valve Harness (W10) Component Location
    - Hydraulic Valve Harness (W10) Wiring Diagram
    - Attachment Control Frame Harness (W11) Component Location
    - Attachment Control Frame Harness (W11) Wiring Diagram
    - Attachment Control Boom Harness (W12) Component Location
    - Attachment Control Boom Harness (W12) Wiring Diagram
    - Quik-Tatch™ Frame Harness (W13) Component Location
    - Quik-Tatch™ Frame Harness (W13) Wiring Diagram
    - Quik-Tatch™ Boom Harness (W14) Component Location
    - Quik-Tatch™ Boom Harness (W14) Wiring Diagram
    - Quik-Tatch™ Actuator Harness (W15) Component Location
    - Quik-Tatch™ Actuator Harness (W15) Wiring Diagram
    - Heater and Air Conditioner Harness (W16) Component Location
    - Heater and Air Conditioner Harness (W16) Wiring Diagram
    - Hydrostatic Control Valve Harness (W17) Component Location
    - Hydrostatic Control Valve Harness (W17) Wiring Diagram
    - High/Low Pressure Switch and Heater Valve Motor Harness (W18) Component Location
    - High/Low Pressure Switch and Heater Valve Motor Harness (W18) Wiring Diagram
    - License Plate Light Harness (W26) Component Location
    - License Plate Light Harness (W26) Wiring Diagram
  - Sub-System Diagnostics
    - Starting Circuit Theory of Operation
    - Controller Area Network (CAN) Theory of Operation
    - Engine Control Unit (ECU) Circuit Theory of Operation
    - Engagement and Monitor Unit (EMU) Circuit Theory of Operation
    - Lighting Circuit Theory of Operation
    - Hydraulic System Control Circuit Theory of Operation
    - Hydrostatic System Control Circuit Theory of Operation
    - Hydraulic Fan Control Circuit Theory of Operation
    - Backup Alarm Circuit Theory of Operation
    - Quik-Tatch Circuit Theory of Operation—If Equipped
  - Monitor Operation
    - Engagement and Monitor Unit Operation
    - Engagement and Monitor Unit Data Items
    - Engagement and Monitor Unit Display Messages
    - Engagement and Monitor Unit Service Menu Operation
    - Engagement and Monitor Unit Initial Configuration
    - Anti-Theft Security System Operation—If Equipped
    - Anti-Theft Security System Configuration—If Equipped
    - Anti-Theft Security System Enable—If Equipped
  - References
    - Service ADVISOR™ Connection Procedure
    - Reading Diagnostic Trouble Codes (DTCs)
    - Intermittent Diagnostic Trouble Code (DTC) Diagnostics
    - Electrical Component Checks
      - Electrical Components
    - Electrical Component Specifications
    - Solenoid Test
      - Solenoid Observable Symptom Check
    - Alternator Test
    - Controller Area Network (CAN) Circuit Test
      - Controller Area Network (CAN) Diagnostics
    - Auxiliary Hydraulics Calibration
    - Engine Control Unit (ECU) Remove and Install
    - Vehicle Control Unit (VCU) Remove and Install
    - Engagement and Monitor Unit (EMU) Remove and Install
    - Control Panel Remove and Install
    - Backup Alarm Remove and Install
    - Battery Remove and Install
    - Replace (Pull Type) Metri-Pack™ Connectors
    - Replace (Push Type) Metri-Pack™ Connectors
    - Replace Metri-Pack™ Connectors
    - Replace WEATHER PACKWEATHER PACK is a trademark of Packard Electric.™ Connector
    - Install WEATHER PACKWEATHER PACK is a trademark of Packard Electric.™ Contact
    - Replace DEUTSCHDEUTSCH is a trademark of Deutsch Co.™ Rectangular or Triangular Connectors
    - Replace DEUTSCHDEUTSCH is a trademark of the Deutsch Co.™ Circular Connectors
    - Replace DEUTSCHDEUTSCH is a trademark of the Deutsch Co.™ Connectors
    - Install DEUTSCHDEUTSCH is a trademark of the Deutsch Co.™ Contact
    - Replace CINCH™ Connectors
    - Install CINCH™ Contact
    - Repair 32 and 48 Way CINCH™ Connectors
    - Remove Connector Body from Blade Terminals
- Power Train
  - Theory of Operation
    - Power Train System Operation
    - Hydrostatic Motor Gear Case Operation
    - Track Adjuster and Recoil Spring Operation
  - Diagnostic Information
    - Power Train Component Location
    - Loose Track
      - Loose Track Diagnostic Procedure
    - Tight Track
      - Tight Track Diagnostic Procedure
    - Frequent Track Tension Adjustment Required
      - Frequent Track Tension Adjustment Diagnostic Procedure
    - Excessive Oil Leakage From Idlers And Rollers
      - Excessive Oil Leakage From Idlers And Rollers Diagnostic Procedure
    - “Popping” Of Track
      - “Popping” Of Track Diagnostic Procedure
    - Individual Undercarriage Component Wear
      - Individual Undercarriage Component Wear Diagnostic Procedure
  - Tests
    - Check and Adjust Track Tension
- Hydraulic System
  - Theory of Operation
    - Hydraulic System Operation
    - Hydraulic Oil Filter Manifold Operation
    - High Flow Pump Operation—If Equipped
    - Self Leveling Valve Operation—If Equipped
    - Ride Control Operation—If Equipped
    - Hydraulic Pump Operation
    - Hydraulic Fan Operation
    - Hydraulic Control Valve Operation
  - Diagnostic Information
    - Hydraulic System Schematic
    - Hydraulic System Component Location
    - Diagnose Hydraulic System Malfunctions
    - No Hydraulic Functions
      - No Hydraulic Functions Diagnostic Procedure
    - Boom Will Not Raise
      - Boom Will Not Raise Diagnostic Procedure
    - Boom Will Not Lower
      - Boom Will Not Lower Diagnostic Procedure
    - Bucket Will Not Dump
      - Bucket Will Not Dump Diagnostic Procedure
    - Bucket Will Not Curl
      - Bucket Will Not Curl Diagnostic Procedure
    - Bucket Will Not Self Level When Boom is Raised
      - Bucket Will Not Self Level When Boom is Raised Diagnostic Procedure
    - Bucket Dumps During Self Leveling Cycle
      - Bucket Dumps During Self Leveling Cycle Diagnostic Procedure
    - Boom Drifts Down
      - Boom Drifts Down Diagnostic Procedure
    - Boom Drifts Up
      - Boom Drifts Up Diagnostic Procedure
    - Bucket Drifts Down
      - Bucket Drifts Down Diagnostic Procedure
    - Bucket Drifts Up
      - Bucket Drifts Up Diagnostic Procedure
    - Hydraulic Functions Slow or No Power
      - Hydraulic Functions Slow or No Power Diagnostic Procedure
    - Hydraulic Functions “Jerky” or “Spongy”
      - Hydraulic Functions “Jerky” or “Spongy” Diagnostic Procedure
    - Hydraulic System Noise
      - Hydraulic System Noise Diagnostic Procedure
    - Pedals Will Not Move
      - Pedals Will Not Move Diagnostic Procedure
    - Hydraulic Oil Overheats
      - Hydraulic Oil Overheats Diagnostic Procedure
    - Hydraulic Fan System Malfunctions
      - Hydraulic Fan System Malfunctions Diagnostic Procedure
    - Hydraulic Fan Will Not Reverse Direction
      - Hydraulic Fan Will Not Reverse Direction Diagnostic Procedure
  - Tests
    - JT05800 Digital Thermometer Installation
    - JT02156A Digital Pressure and Temperature Analyzer Kit Installation
    - Remote Start Box Installation
    - Hydraulic System Pressure Release
    - Boom Release Cable Adjustment
    - Pilot Control Accumulator Precharge Test
    - Port Lock Solenoid Valve and Port Lock Spool Test
    - Boom and Bucket Spool Lock Solenoid Test
    - Hydraulic System Relief Valve Test
    - Charge Pressure Relief Valve Test
    - Circuit Relief Valve Test
    - Function Drift Test
    - Hydraulic Cylinder Leakage Test
    - Hydraulic Pump Flow Test
    - Charge Pump Flow Test
    - Hydraulic Fan Motor Speed Test
    - Hydraulic Fan Motor Case Drain Test
    - Hydraulic Oil Cooler Bypass Valve Test
- Hydrostatic System
  - Theory of Operation
    - Hydrostatic System Operation
    - Hydrostatic Pump Operation
    - Charge Pump Operation
    - Hydrostatic Motor Operation
    - Hydrostatic Control Valve Operation
    - Park Brake System Operation
    - Steering Control Operation
  - Diagnostic Information
    - Hydrostatic System Schematic
    - Hydrostatic System Component Location
    - Machine Does Not Move In Either Direction
      - Machine Does Not Move In Either Direction Diagnostic Procedure
    - Hydrostatic Pump Or Hydrostatic Motor Noise
      - Hydrostatic Pump Or Hydrostatic Motor Noise Diagnostic Procedure
    - Slow Response To Changes In Speed
      - Slow Response To Changes In Speed Diagnostic Procedure
    - Low Power
      - Low Power Diagnostic Procedure
    - Tracks Powered On One Side, Not The Other
      - Wheels or Tracks Powered On One Side, Not The Other Diagnostic Procedure
    - Machine Will Not Shift Into Or Out Of High Speed
      - Machine Will Not Shift Into Or Out Of High Speed Diagnostic Procedure
    - Machine Creeps With Steering Levers In Neutral
      - Machine Creeps With Steering Levers In Neutral Diagnostic Procedure
    - Hydrostatic System Noise While In Neutral
      - Hydrostatic System Noise While In Neutral Diagnostic Procedure
    - Steering Levers Hard To Move
      - Steering Levers Hard To Move Diagnostic Procedure
    - Steering Levers Feel Loose Or “Sloppy”
      - Steering Levers Feel Loose Or “Sloppy” Diagnostic Procedure
    - Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position
      - Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position Diagnostic Procedure
    - Steering Levers Pulse Or Vibrate Excessively
      - Steering Levers Pulse Or Vibrate Excessively Diagnostic Procedure
    - Park Brakes Do Not Hold
      - Park Brakes Do Not Hold Diagnostic Procedure
    - Park Brakes Do Not Release
      - Park Brakes Do Not Release Diagnostic Procedure
    - Grinding Noise While Operating Machine
      - Grinding Noise While Operating Machine Diagnostic Procedure
  - Tests
    - Engine Speed Control for Testing
    - Multi-Function Valve Pressure Relief Test
    - Hydrostatic Pump Flow Test
    - Centering Plate Adjustment
    - Steering Lever Adjustment—Centering
    - Tracking Adjustment
    - Hydraulic Control Handle Adjustment—Hands Only Machine
    - Track Speed Test
    - Park Brake Release Pressure Test
- Heating and Air Conditioning
  - Theory of Operation
    - Air Conditioning System Cycle of Operation
  - Diagnostic Information
    - Air Conditioning and Heater System Component Location
    - Air Conditioning System Does Not Operate
      - Air Conditioning System Does Not Operate Diagnostic Procedure
    - Air Conditioning Does Not Cool Interior of Cab
      - Air Conditioning Does Not Cool Interior of Cab Diagnostic Procedure
    - Air Conditioner Runs Constantly, Too Cool
      - Air Conditioner Runs Constantly, Too Cool Diagnostic Procedure
    - Heater System Does Not Operate
      - Heater System Does Not Operate Diagnostic Procedure
    - Heater Does Not Warm Interior of Cab
      - Heater Does Not Warm Interior of Cab Diagnostic Procedure
    - Interior Windows Continue to Fog
      - Interior Windows Continue to Fog Diagnostic Procedure
  - Tests
    - Refrigerant Cautions and Proper Handling
    - Air Conditioner and Heater Operational Checks
      - Visual Inspection Of Components
    - Refrigerant Leak Testing
    - Air Conditioner Compressor Clutch Test
    - Air Conditioning High/Low Pressure Switch Test
    - Air Conditioner Freeze Control Switch Test
    - R134a Refrigerant Cautions
    - R134a Oil Charge Capacity
    - R134a Refrigerant Charge Capacity
    - Operating Pressure Diagnostic Chart
- Dealer Fabricated Tools
  - Dealer Fabricated Tools
    - DFT1325 Solenoid Power Harness
Page Number
- Section 9000
  - Group 01
- Section 9001
  - Group 10
  - Group 20
  - Group 60
  - Group 70
- Section 9005
  - Group 10
- Section 9010
  - Group 05
  - Group 15
- Section 9015
  - Group 05
  - Group 10
  - Group 15
  - Group 16
  - Group 20
- Section 9020
  - Group 05
  - Group 15
  - Group 25
- Section 9025
  - Group 05
  - Group 15
  - Group 25
- Section 9026
  - Group 05
  - Group 15
  - Group 25
- Section 9031
  - Group 05
  - Group 15
  - Group 25
- Section 9900
  - Group 99