John Deere 350D and 400D Articulated Dump Truck Repair Technical Manual (TM1317)

John Deere 350D and 400D Articulated Dump Truck Repair Technical Manual (TM1317)

John Deere 350D and 400D Articulated Dump Truck Index:

• Contents
  • General Information
    • Safety
      • Recognize Safety Information
      • Follow Safety Instructions
      • Operate Only If Qualified
      • Wear Protective Equipment
      • Avoid Unauthorized Machine Modifications
      • Inspect Machine
      • Stay Clear of Moving Parts
      • Avoid High-Pressure Oils
      • Beware of Exhaust Fumes
      • Prevent Fires
      • Prevent Battery Explosions
      • Handle Chemical Products Safely
      • Dispose of Waste Properly
      • Prepare for Emergencies
      • Use Steps and Handholds Correctly
      • Start Only From Operator’s Seat
      • Use and Maintain Seat Belt
      • Prevent Unintended Machine Movement
      • Avoid Work Site Hazards
      • Keep Riders Off Machine
      • Avoid Backover Accidents
      • Avoid Machine Tip Over
      • Operating on Slopes
      • Operating Or Traveling On Public Roads
      • Inspect and Maintain ROPS
      • Add and Operate Attachments Safely
      • Park And Prepare For Service Safely
      • Service Tires Safely
      • Service Cooling System Safely
      • Remove Paint Before Welding or Heating
      • Make Welding Repairs Safely
      • Drive Metal Pins Safely
  • Wheels
    • Removal and Installation
      • Wheel Remove and Install
      • Tire Remove and Install
  • Axles and Suspension Systems
    • Removal and Installation
      • Front Axle Remove and Install
      • Middle or Rear Axle Remove and Install
    • Differential or Bevel Drive
      • Differential Remove and Install
      • Check Gear Tooth Contact Pattern
      • Differential Disassemble
      • Differential Assemble
    • Input Drive Shafts and U-Joints
      • Transfer Case-to-Front Axle Drive Shaft or Transfer Case-to-Osci
      • Oscillation Joint-to-Park Brake Drive Shaft Remove and Install
      • Park Brake-to-Middle Axle Drive Shaft Remove and Install
      • Middle Axle-to-Rear Axle Drive Shaft Remove and Install
    • Axle Mounting Parts
      • Axle Links and Stabilizers Remove and Install
      • Front Suspension Strut Remove and Install
      • Front Suspension Strut Recharge
      • Front Suspension Strut Disassemble and Assemble
      • Replace Links and Stabilizer Bushings
      • Front Axle Pivot Disassemble and Assemble
      • Walking Beam Remove and Install
      • Walking Beam Bushing Remove and Install
      • Middle and Rear Axle Rubber Mount Remove and Install
    • Axle Shaft, Bearings, and Reduction Gears
      • Axle Final Drive Planetaries Remove and Install
      • Axle Final Drive Planetaries Disassemble and Assemble
      • Axle Shafts Remove and Install
      • Axle Hub Remove and Install—Caliper Brakes
      • Axle Hub Remove and Install—Wet Disk Brakes
  • Transmission
    • Removal and Installation
      • Transmission Remove and Install
    • Input Drive Shafts and U-Joints
      • Transmission-to-Transfer Case Drive Shaft Remove and Install
    • Gear, Shafts, and Power Shift Clutches
      • Transmission Disassemble
      • Torque Converter Disassemble and Assemble
      • Transmission Retarder and P3 Planetary Disassemble and Assemble
      • Transmission Main Shaft Disassemble and Assemble
      • Transmission P2 Planetary Disassemble and Assemble
      • Transmission P1 Planetary Disassemble and Assemble
      • Transmission Front Support and Charging Oil Pump Disassemble and
      • Transmission C1/C2 Clutch Disassemble and Assemble
      • Transmission C3/C4 Clutch and Main Housing Disassemble and Assem
      • Transmission Control Valve Disassemble
      • Transmission Control Valve Assemble
      • Control Valve Remove
      • Control Valve Install
      • Transmission Assemble
    • Hydraulic System
      • Transmission Oil Cooler Remove and Install
      • Transmission Retarder Accumulator Remove and Install
  • Engine
    • Removal and Installation
      • Engine Remove and Install
      • Install Engine on Repair Stand
      • Engine and Transmission to Transfer Case Alignment
    • Crankshaft, Main Bearings, and Flywheel
      • Crankshaft and Main Bearing Failure Analysis
      • Crankshaft Rear Oil Seal and Wear Sleeve Replace
      • Crankshaft Front Oil Seal and Wear Sleeve Replace
      • Flywheel and Ring Gear Inspect
      • Flywheel Remove and Install
      • Flywheel Ring Gear Remove and Install
      • Timing Case Cover Remove and Install
      • Timing Case Remove and Install
      • Crankshaft End Play Check
      • Crankshaft Remove
      • Crankshaft Inspection
      • Crankshaft Grinding Guidelines and Specifications
      • Crankshaft Gear Remove and Install
      • Crankshaft and Main Bearing Install
      • Bleed Engine Oil Circuit after Major Overhaul
    • Camshaft and Timing Gear Train
      • Valve Lift Check
      • Camshaft End Play and Gear Backlash Check and Measure
      • Camshaft Remove
      • Camshaft Inspect and Measure
      • Camshaft Install
    • Cylinder Block, Liners, Pistons and Rods
      • Liner, Piston, and Rod Failure Analysis
      • Piston and Connecting Rod Remove
      • Piston and Connecting Rod Disassemble
      • Piston and Connecting Rod Clean, Measure, and Inspect
      • Piston Pin Bushing Inspect
      • Piston Pin Bushing Replace
      • Piston and Connecting Rod Install
      • Piston Protrusion Check
      • Cylinder Liner Protrusion Measurement and Liner Shims Install
      • Cylinder Liner Remove and Install
      • Cylinder Liners Inspect, Deglaze, Clean, and Measure
      • Cylinder Block Clean and Inspect
      • Check Engine Rotation for Excessive Tightness
    • Lubrication System
      • Engine Oil Filter Housing Remove and Install
      • Engine Oil Cooler Inspect, Remove, and Install
      • Oil Pan Remove and Install
      • Piston Cooling Orifices Remove, Inspect and Install
      • Engine Oil Pump Remove and Install
      • Oil Pressure Relief Valve Remove and Install
    • Cylinder Head and Valves
      • Cylinder Head and Valves Failure Analysis
      • Valve Cover Remove and Install
      • Rocker Arms and Shaft Remove and Install
      • Rocker Arms and Shaft Disassemble, Inspect, and Assemble
      • Push Rods Clean and Inspect
      • Cylinder Head Remove and Install
      • Engine Exhaust Valve Brake Remove and Install
      • Injector Protective Sleeve Remove and Install
      • Intake and Exhaust Valves Remove and Install
      • Cylinder Head Inspect, Clean, and Check Combustion Face
      • Intake and Exhaust Valves Clean and Inspect
      • Intake and Exhaust Valves Measure and Grind (Reface)
      • Cylinder Head Valve Guides Clean, Inspect and Replace
      • Cylinder Head Valve Seats Clean, Inspect, and Measure
      • Cylinder Head Valve Seats Grind (Reface) or Replace
    • Exhaust System
      • Exhaust Manifold Remove and Install
    • Fuel Injection System
      • Hand Primer Pump Remove and Install
      • Fuel Supply Pump Remove and Install
      • Electronic Unit Injector (EUI) Remove and Install
      • Fuel Delivery Nozzle Remove and Install
    • Air Intake Manifold System
      • Air Intake Manifold Remove and Install
    • Turbocharger
      • Turbocharger Remove and Install
      • Turbocharger Remove and Install
      • Turbocharger Lubrication
      • Radial Bearing Clearance Check
      • Axial Bearing End Play Check
      • Turbocharger Seven-Step Inspection
    • Cooling System
      • Water Pump Remove and Install
      • Water Pump Disassemble and Assemble
    • Thermostats, Housing and Water Piping
      • Thermostats and Housing Remove and Install
  • Engine Auxiliary System
    • Cooling System
      • Fan Belt Remove and Install
      • Radiator Remove and Install
    • Intake System
      • Air Intake System Leakage Check
      • Charge Air Aftercooler Remove and Install
    • External Exhaust Systems
      • Muffler and Exhaust Pipes Remove and Install
      • Remove and Install Exhaust Brake Valve Flapper
      • Bin Heater Pipes Remove and Install
      • Bin Heater Exhaust Collar Adjust
    • Engine Mounting
      • Engine and Transmission Rubber Mounts Remove and Install
    • External Fuel Supply Systems
      • Hand Primer Pump Remove and Install
      • Primary Fuel Filter (Water Separator) Remove and Install
      • Fuel Tank Remove and Install
  • Connector Drive (Flexplate)
    • Elements
      • Connector Drive (Flexplate) Remove and Install
  • Transfer Drive
    • Removal and Installation
      • Transfer Case Remove and Install
      • Transfer Case Alignment
      • Drive Shaft Alignment
    • Gear Shafts and Bearings
      • Transfer Case Housing Disassemble
      • Transfer Case Housing Assemble
      • Transfer Case Front Output Shaft and Inter-Axle Lock Disassemble
      • Transfer Case Rear Output Shaft Disassemble and Assemble
      • Transfer Case Idler Shaft Disassemble and Assemble
      • Transfer Case Input Shaft Disassemble and Assemble
      • Transfer Case Planetary Gear Assembly Disassemble and Assemble
      • Transfer Case Inter-Axle Lock Actuator Adjust
  • Steering System
    • Secondary Steering
      • Secondary Steering Pump Remove and Install
      • Secondary Steering Pump Disassemble and Assemble
    • Hydraulic System
      • Steering Valve Remove and Install
      • Steering Valve Disassemble and Assemble
      • Steering Cylinder Remove and Install
      • Steering Cylinder Disassemble and Assemble
  • Service Brakes
    • Active Elements
      • Service Brake Pads Remove and Install—Caliper Brakes
      • Service Brake Calipers Remove and Install
      • Service Brake Calipers Disassemble and Assemble
      • Service Brake Disk Remove and Install—Caliper Brakes
      • Service Brakes Remove and Install—Wet Disk Brakes
      • Service Brakes Face Seal and Hub Seal Leakage Check—Wet Disk Bra
      • Service Brakes Disassemble and Assemble—Wet Disk Brakes
      • Service Brakes Piston Seal Leakage Check—Wet Disk Brakes
    • Hydraulic System
      • Bleed Service Brake—Calipers
      • Bleed Service Brake—Wet Disk
      • Brake Accumulators Remove and Install
      • Brake Valve Remove and Install
      • Brake Valve Disassemble and Assemble
      • Wet Disk Brake Cooling Oil Pumps Remove and Install
      • Wet Disk Brake Cooling Oil Reservoir Remove and Install
      • Wet Disk Brake Cooling Oil Cooler Remove and Install
  • Park Brake
    • Active Elements
      • Park Brake Pads Remove and Install
      • Park Brake Caliper Remove and Install
      • Park Brake Disk Remove and Install
  • Frame and Supporting Structure
    • Frame Installation
      • Welding on Machine
      • Front and Rear Frames Separate
      • Articulation Frame Remove and Install
      • Articulation Frame Bearings Disassemble and Assemble
      • Articulation Frame Bearings Adjust
      • Oscillation Joint Bushings Inspect
      • Oscillation Joint Disassemble and Assemble
      • Oscillation Joint Adjust End Play
  • Operator’s Station
    • Operator Enclosure
      • Cab Mounts Remove and Install
      • Cab Tilt Pump and Cab Tilt Cylinder Remove and Install
      • Cab Tilt Cylinder Disassemble and Assemble
      • Windowpanes Remove and Install
      • Cab Door Window Installation
    • Seat and Seat Belt
      • Operator’s Seat Remove and Install
      • Seat Belt Remove and Install
    • Heating and Air Conditioning
      • R134a Refrigerant Cautions and Proper Handling
      • R134a Refrigerant Oil Information
      • R134a Refrigerant Recovery/Recycling and Charging Station Instal
      • R134a Refrigerant Recover
      • Air Conditioner System Flush and Purge
      • R134a System Evacuate
      • R134a System Charge
      • Air Conditioner Compressor Remove and Install
      • Compressor Clutch Disassemble and Assemble
      • Compressor Manifold Inspect
      • Condenser Remove and Install
      • High/Low Pressure Switch Remove and Install
      • Receiver-Dryer Remove and Install
      • Expansion Valve Remove and Install
      • Heater Core and Evaporator Core Remove and Install
      • Freeze Control Switch Remove and Install
  • Sheet Metal and Styling
    • Hood or Engine Enclosure
      • Hood Remove and Install
      • Hood Adjust
  • Main Hydraulic System
    • Hydraulic System
      • Main Hydraulic Pump Remove and Install
      • Main Hydraulic Pump Disassemble and Assemble
      • Hydraulic Pump Drive Shaft Remove and Install
      • Hydraulic Pump Drive Shaft Damper Coupler Remove and Install
      • Hydraulic Pump Drive Shaft Disassemble and Assemble
      • Hydraulic Reservoir Remove and Install
      • Hydraulic Suction Strainer Remove and Install
      • Bin Control Valve Section Remove and Install
      • Bin Control Valve Section Disassemble and Assemble
      • Hydraulic System Manifold Section Remove and Install
      • Hydraulic System Manifold Section Disassemble and Assemble
      • Hydraulic Fan Motor Remove and Install
      • Hydraulic Fan Motor Disassemble and Assemble
  • Pneumatic Systems
    • Pumps and Drives
      • Pneumatic Compressor Disassemble and Assemble
    • Control Valves
      • Pneumatic Manifold Remove and Install
      • Seat Control Valve Remove and Install
      • Differential Lock Actuator Remove and Install
      • Differential Lock Actuator Disassemble and Assemble
      • Park Brake Actuator Remove and Install
    • Reservoir, Filter, and Trap
      • Pneumatic Unloader Valve with Integral Air Dryer Remove and Inst
      • Pneumatic Unloader Valve with Integral Air Dryer Disassemble and
      • Regeneration Air Reservoir Remove and Install
      • Air Reservoir Remove and Install
    • Cylinders
      • Exhaust Brake Air Cylinder Remove and Install
  • Haulage Device
    • Frames
      • Bin Remove and Install
      • Bin Align
    • Hydraulic System
      • Bin Lift Cylinder Remove and Install
      • Bin Lift Cylinder Disassemble and Assemble
  • Dealer Fabricated Tools
    • Dealer Fabricated Tools
      • DF1002 Rolling Drag Torque Bar
      • DFT1132 Removal and Installation Tool
      • DFT1178 Lifting Tool
      • DFT1181 Bushing Driver
      • DFT1185 Supports
      • DFT1186 Bushing Driver
      • DFT1187 Bearing Driver
      • DFT1188 Bearing Driver
      • DFT1189 Spanner Wrench
      • DFT1194 Bearing Puller
      • DFT1195 Planetary Alignment Stud
      • DFT1196 Bushing Driver
      • DFT1199 Bushing Pusher
      • DFT1200 Bushing Driver
      • DFT1222 Wet Disk Brake Piston Seal Installer
      • DFT1223 Transfer Case Mounting Bracket
      • DFT1224 Engine Mounting Adapter
• Page Number
  • Section 00
    • Group 0001
  • Section 01
    • Group 0110
  • Section 02
    • Group 0200
    • Group 0210
    • Group 0225
    • Group 0242
    • Group 0250
  • Section 03
    • Group 0300
    • Group 0325
    • Group 0350
    • Group 0360
  • Section 04
    • Group 0400
    • Group 0401
    • Group 0402
    • Group 0403
    • Group 0407
    • Group 0409
    • Group 0410
    • Group 0413
    • Group 0414
    • Group 0416
    • Group 0417
    • Group 0418
  • Section 05
    • Group 0510
    • Group 0520
    • Group 0530
    • Group 0540
    • Group 0560
  • Section 07
    • Group 0752
  • Section 08
    • Group 0800
    • Group 0851
  • Section 09
    • Group 0930
    • Group 0960
  • Section 10
    • Group 1011
    • Group 1060
  • Section 11
    • Group 1111
  • Section 17
    • Group 1740
  • Section 18
    • Group 1810
    • Group 1821
    • Group 1830
  • Section 19
    • Group 1910
  • Section 21
    • Group 2160
  • Section 22
    • Group 2261
    • Group 2262
    • Group 2264
    • Group 2265
  • Section 35
    • Group 3540
    • Group 3560
  • Section 99
    • Group 9900

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