John Deere 753GL, 608L Feller Buncher Technical Manual (TMF387451)

John Deere 753GL, 608L Feller Buncher Technical Manual (TMF387451)

Format: PDF (Printable Document)

File Language: English

File Pages: 438

File Size: 8.22 MB (Speed Download Link)

Brand: John Deere

Model: 753GL, 608L Feller Buncher

Book No: TMF387451

Type of Document: Technical Manual

Categories: John Deere PDF, PDF

$ 40

John Deere 753GL, 608L Feller Buncher Technical Manual (TMF387451)

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John Deere 753GL, 608L Feller Buncher Index:

Contents
- General Information
  - Safety
    - Follow Safe Procedures
    - Prepare for Emergencies
    - Handle Fluids Safely—Avoid Fires
    - Prevent Battery Explosions
    - Prevent Acid Burns
    - Handle Chemical Products Safely
    - Avoid High-Pressure Fluids
    - Warn Others of Service Work
    - Park Machine Safely
    - Support Machine Properly
    - Operate Only From Operator’s Seat
    - Stay Clear of Moving Parts
    - Use Handholds and Steps
    - Operate Machine Safely
    - Avoid Power Lines
    - Avoid Tipping
    - Keep Riders Off Machine
    - Wear Protective Clothing
    - Work in Clean Area
    - Service Machines Safely
    - Clean Trash from Machine
    - Protect Against Noise
    - Protect Against Flying Debris
    - Work in Ventilated Area
    - Illuminate Work Area Safely
    - Replace Safety Signs
    - Use Proper Lifting Equipment
    - Service Cooling System Safely
    - Remove Paint Before Welding or Heating
    - Avoid Heating Near Pressurized Fluid Lines
    - Avoid Harmful Asbestos Dust
    - Practice Safe Maintenance
    - Use Proper Tools
    - Dispose of Waste Properly
    - Live With Safety
    - Control Pattern
  - General Specifications
    - General Specifications
      - 608S/753G with Saw
      - Machine Weight and Speed
      - Capacities Drain and Refill
  - Torque Values
    - Unified Inch Bolt and Cap Screw Torque Values
    - Metric Bolt and Cap Screw Torque Values
    - Check Oil Lines and Fittings
    - Service Recommendations for O-Ring Boss Fittings
    - Service Recommendations for Flat Face O-Ring Seal Fittings
    - Service Recommendations for 37° Flare and 30° Cone Seat Connectors
    - Service Recommendations For Flared Connections—Straight or Tapered Threads
    - Service Recommendations for Inch Series Four Bolt Flange Fittings
    - Service Recommendations for Metric Series Four Bolt Flange Fitting
  - Fuels and Lubricants
    - Diesel Fuel
    - Low Sulfur Diesel Fuel Conditioner
    - Storing Fuel
    - Do Not Use Galvanized Containers
    - Fuel Tank
    - Diesel Engine Oil
    - Hydraulic Oil
    - Propel and Swing Gearbox Oil
    - Track Roller and Idler Oil
    - Grease
    - Alternative and Synthetic Lubricants
    - Lubricant Storage
    - Mixing of Lubricants
    - Diesel Engine Coolant
- Tracks, Undercariage and Levelling Frame
  - Track System
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - Track Sag
      - Measure
      - Adjustment
    - Track Chain and Roller Wear
      - Measure
    - Track Shoe
      - Remove and Install
    - Track Chain
      - Remove
      - Install
      - Disassemble and Assemble
    - Track Roller
      - Remove and Install
    - Upper Track Roller (36 Inch Shoe)
      - Remove and Install
    - Upper Track Guides and Slides
      - Remove and Install (24 Inch Shoe)
    - Sprocket
      - Remove and Install
    - Front Idler
      - Remove and Install
      - Disassemble
      - Assemble
      - Test for Oil Leakage
    - Track Adjuster Cylinder, Recoil Spring & Yoke
      - Remove and Install
    - Track Adjuster Cylinder
      - Disassemble and Assemble
  - Undercarriage and Levelling Frame
    - Undercarriage and Levelling Frame Components
      - Levelling Frame Components
    - Levelling Frame Parts
    - Front Link Removal
    - Front Link Installation
    - Rear Link Removal
    - Rear Link Installation
    - Levelling Frame Side Tilt Angle Adjustment
- Propel and Suspension Systems
  - Bearings, and Reduction Gears
    - Essential Tools
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - Machine Towing
    - Propel Gearbox and Brake
      - Remove and Install
    - Propel Gearbox
      - Disassemble
    - Gearbox Component Inspection
    - Assemble Propel Gearbox
    - Propel Gearbox Brake Elements
      - Replace
  - Hydraulic System
    - Essential Tools
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - Remove and Install Propel Motor
    - Rotary Manifold
      - Remove and Install
      - Disassemble and Assemble
      - Air Test
- Engine
  - Removal and Installation
    - 6081 POWERTECH® 8.1L Diesel Engine
    - Essential Tools
    - Service Equipment and Tools
    - Specifications
    - Engine
      - Remove and Install
    - Wait Before Opening High-Pressure Fuel System
    - In-Line Fuel Injection Pump
      - Remove and Install
    - Oil Pan
      - Remove and Install
    - Bleed Fuel System
    - Engine
      - Measure and Adjust Valve Lash
    - Starter Motor
      - Remove and Install
- Engine Auxiliary Systems
  - Cooling System
    - Specifications
    - Fan
      - Remove and Install
    - Fan Belt
      - Remove and Install
    - Radiator
      - Remove and Install
  - Intake System
    - Essential Tools
    - Specifications
    - Air Filters
      - Remove and Install
  - Exhaust System
    - Essential Tools
    - Specifications
    - Muffler
      - Remove and Install
  - Fuel Supply System
    - Fuel System
      - General
    - Fuel Tank
      - Inspection
    - Final Fuel Filter
      - Remove and Install
- Electrical System
  - Electrical Schematics
    - Electrical System Schematics Description
    - Electrical System Schematics
      - Schematics – Electrical System
  - Batteries and Cables
    - Service Equipment and Tools
    - Specifications
    - Batteries
      - Service
      - Procedure for Testing
      - Check Electrolyte Specific Gravity
      - Check Electrolyte Level and Terminals
      - Using Booster
      - Remove and Install
      - Disconnect Relay Switch
      - Remove and Install Disconnect Relay Switch
    - Alternator
      - Remove and Install
  - Wiring Harness and Switches
    - Essential Tools
    - Component Location Diagram
      - Cab Harness
    - Gauges, Warning Lights and Instrumentation
    - Display and Diagnostic Module
    - Side Control Panel
    - Fuses and Relays – Control Panel
    - Electrical Box Fuses and Circuit Breakers
    - Warning Devices
    - Switches and Sending Units
    - Levelling System Switches and Relays
    - Component Location Diagram
      - Turntable Harness
      - Engine Harness
    - Replace DEUTSCH™ Connectors
    - Install DEUTSCH™ Contact
    - Replace WEATHER PACK™ Connector
    - Install WEATHER PACK™ Contact
    - Replace METRI-PACK™ Connectors
    - Install METRI-PACK™ Contact
    - Remove Connector Body from Blade Terminals
    - Remove and Install Blade Terminals
    - Replace Sealed Connectors
- Frame, Chassis or Supporting Structure
  - Frame Installation
    - Specifications
    - Welding Repair of Major Structure
  - Chassis Weights
    - Specifications
    - Counterweight
      - Remove and Install
- Operator’s Station
  - Cab General
    - Specifications
    - Cab
      - General
  - Seat
    - Seat
      - Remove and Install
      - Disassemble and Assemble
  - Heating and Air Conditioning
    - Essential Tools
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - Air Conditioning System Components
    - Air Conditioning Refrigerant
      - Proper Handling
    - Air Conditioning R134a Refrigerant
      - Cautions
    - R134a Component Oil Charge
    - Refrigerant
      - Recovery, Recycling and Charging Station Installation Procedure
    - Recover
      - R134a System
    - Evacuate
      - R134a System
    - Charge
      - R134a System
    - Leak Testing
    - Compressor
      - Remove and Install
    - Compressor Clutch
      - Disassemble and Assemble
    - Compressor
      - Check Clutch Hub Clearance
    - Compressor Manifold
      - Inspect
    - Compressor
      - Disassemble, Inspect and Assemble
    - Condenser Remove and Install
    - Accumulator Remove and Install
    - Reciever Drier Remove and Install
    - High Pressure Switch Remove and Install
- Main Hydraulic System
  - Hydraulic System
    - Main Hydraulic System Components
    - Attachment Hydraulic System Components
    - Pilot Pressure System Components
    - Hydraulic Schematic
    - Main Hydraulic Pump
    - Pump, Main Hydraulic
      - Remove and Install
    - Pilot Pump
    - Pilot Pump Remove and Install
    - Main Control Valves
    - Main Control Valve
      - Remove and Install
      - Disassemble and Assemble
    - Attachment Control Valve
    - Attachment Control Valve
      - Remove and Install
      - Disassemble and Assemble
    - Pilot Circuit Components
    - Remove and Install Pilot Solenoid Valve
    - Pilot Solenoid Control Valve
      - Disassemble and Assemble
    - Pilot Relief Valve
      - Remove and Install
    - Remove and Install Pilot Check Valve
    - Speed Sense Valve
      - Remove and Install
    - Joystick Pilot Valves
    - Joystick Pilot Valve
      - Remove and Install
      - Disassemble and Assemble
    - Foot Pedal Pilot Valve
    - Foot Pedal Pilot Valve
      - Remove and Install
      - Disassemble and Assemble
    - Hydraulic Reservoir and Filters
    - Hydraulic Filters
      - Remove and Install
    - Hydraulic System Bleed Procedure
    - Hydraulic Cylinder – Hoist, Stick and Tilt
      - Remove and Install
      - Disassemble and Assemble
    - Hydraulic Cylinder Bushing
      - Remove and Install
    - Hydrauilic Cylinder, Levelling Frame
    - Levelling Cylinder – Disassemble
    - Levelling Cylinder, Inspection
    - Levelling Cylinder Assembly
    - Hydraulic Cylinder – Engine Enclosure Door
      - Remove and Install
      - Disassemble and Assemble
    - Hydraulic Oil Cooler
- Swing System
  - Swing Components
    - Swing Drive Components
  - Swing Brake
    - Service Equipment and Tools
    - Specifications
    - Swing Brake
      - Remove and Install
      - Disassemble and Assemble
  - Swing Drive Gearbox and Bearing
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - Swing Gearbox
      - Remove and Install
      - Disassemble and Assemble
    - Swing Brake and Gearbox
      - Start-Up Procedure
    - Swing Bearing
      - Torquing Cap Screws
      - Pinion Backlash
      - Install Upper Seal
      - Install Lower Seal
  - Swing Hydraulic System
    - Service Equipment and Tools
    - Specifications
    - Swing Motor
      - Remove and Install
      - Start-Up Procedure