John Deere 9360R, 9410R, 9460R, 9510R, 9560R Tractors Repair Technical Manual (TM110719)

John Deere 9360R, 9410R, 9460R, 9510R, 9560R Tractors Repair Technical Manual (TM110719)

Format: PDF (Printable Document)

File Language: English

File Pages: 1150

File Size: 41.68 MB (Speed Download Link)

Brand: John Deere

Model: 9360R, 9410R, 9460R, 9510R, 9560R Tractors

Book No: TM110719

Type of Document: Repair Technical Manual

Categories: John Deere PDF, PDF

$ 40

John Deere 9360R, 9410R, 9460R, 9510R, 9560R Tractors Repair Technical Manual (TM110719)

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John Deere 9360R, 9410R, 9460R, 9510R, 9560R Tractors Index:

Contents
- General Information
  - Safety
    - Recognize Safety Information
    - Understand Signal Words
    - Follow Safety Instructions
    - Wear Protective Clothing
    - Service Machines Safely
    - Stay Clear of Rotating Drivelines
    - Handle Fluids Safely—Avoid Fires
    - Prevent Battery Explosions
    - Prepare for Emergencies
    - Remove Paint Before Welding or Heating
    - Avoid Heating Near Pressurized Fluid Lines
    - Handle Starting Fluid Safely
    - Avoid Hot Exhaust
    - Clean Exhaust Filter Safely
    - Prevent Acid Burns
    - Handle Agricultural Chemicals Safely
    - Clean Vehicle of Hazardous Pesticides
    - Handling Batteries Safely
    - Avoid Harmful Asbestos Dust
    - Dispose of Waste Properly
    - Avoid High-Pressure Fluids
    - Wait Before Opening High-Pressure Fuel System
    - Service Accumulator Systems Safely
    - Protect Against High Pressure Spray
    - Service Cooling System Safely
    - Prevent Machine Runaway
    - Keep ROPS Installed Properly
    - Avoid Backover Accidents
    - Park Machine Safely
    - Support Machine Properly
    - Work in Clean Area
    - Work In Ventilated Area
    - Illuminate Work Area Safely
    - Use Proper Lifting Equipment
    - Service Tires Safely
    - Instructional Seat
    - Service Front-Wheel Drive Tractor Safely
    - Use Steps and Handholds Correctly
    - Transport Tractor Safely
    - Practice Safe Maintenance
    - Use Proper Tools
    - Construct Dealer-Made Tools Safely
    - Replace Safety Signs
    - Install All Guards
    - Live With Safety
  - General Information
    - List of References
    - Trademarks
    - Sealants and Adhesives Cross-Reference Chart
    - Metric Bolt and Screw Torque Values
    - Unified Inch Bolt and Screw Torque Values
    - Face Seal Fittings Assembly and Installation—All Pressure Applications
    - Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
    - Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
    - SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
    - SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
    - Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
    - SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
    - SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
    - External Hexagon Port Plug Torque Chart
    - Prevent Hydraulic System Contamination
    - Check Oil Lines and Fittings
    - Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
    - Identify Zinc-Flake Coated Fasteners
    - Use Torque Wrench Adapter
    - Servicing and Connecting Snap to Connect STC® Fittings
    - Use Special Wrench
    - Install Hydraulic Fittings
    - Glossary of Terms
- Engine
  - Component Removal and Installation
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Specifications
    - Remove 9.0 L Engine
    - Install 9.0 L Engine
    - Remove 13.5 L Engine
    - Install 13.5 L Engine
    - Remove and Install Engine Oil Pan
  - Engine Repair
    - List of References
    - Repair Engine—Use CTM
- Fuel and Cooling Systems
  - Diesel Fuel System
    - List of References
    - Specifications
    - Drain Fuel Tanks
    - Remove and Install Left-Hand Fuel Tank
    - Remove and Install Right-Hand Fuel Tank
    - Remove and Install Crossover Tank
    - Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
  - Air Intake System
    - List of References
    - Specifications
    - Air Intake Pipe Connections
    - Remove and Install Intake Housing—9.0 L
    - Remove and Install Intake Housing—13.5 L
    - Remove and Install Aspirator Hose
    - Remove and Install Charge Air Cooler Pipes—9.0 L
    - Remove and Install Charge Air Cooler Pipes—13.5 L
  - Engine Cooling System
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - Other Material
    - Draining, Flushing, and Refilling Cooling System—9.0 L Engine
    - Draining, Flushing, and Refilling Cooling System—13.5 L Engine
    - Test Radiator and Deaeration Tank
    - Test Deaeration Cap
    - Remove and Install Radiator—9.0 L Engine
    - Remove and Install Radiator—13.5 L Engine
    - Remove and Install Charge Air Cooler—9.0 L Engine
    - Remove and Install Charge Air Cooler—13.5 L Engine
    - Inspect Belt Tensioner
    - Drive Belt Routings
    - Remove and Install Vari-Cool™ Fan Belt—9.0 L Engine
    - Remove and Install Vari-Cool™ Drive Assembly—9.0 L Engine
    - Remove and Install Vari-Cool™ Fan Driven Assembly—9.0 L Engine
    - Repair Vari-Cool™ Drive Assembly—9.0 L Engine
    - Repair Vari-Cool™ Fan Driven Assembly—9.0 L Engine
    - Check and Fill Vari-Cool™ Fan Sheaves—9.0L Engine
    - Remove and Install Vari-Cool™ Fan Belt—13.5 L Engine
    - Remove and Install Vari-Cool™ Drive Assembly—13.5 L Engine
    - Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L Engine
    - Repair Vari-Cool™ Drive Assembly—13.5 L Engine
    - Repair Vari-Cool™ Fan Driven Assembly—13.5 L Engine
    - Check and Fill Vari-Cool™ Fan Sheaves—13.5L Engine
    - Remove and Install Vari-Cool™ Control Valve
    - Repair Vari-Cool™ Control Valve
  - Coolers and Air Conditioning Condenser
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - Remove and Install Hydraulic Oil and Fuel Cooler
    - Remove and Install Air Conditioner Condenser
    - Leak Test Hydraulic Oil Cooler
  - Exhaust System
    - List of References
    - Specifications
    - Service Exhaust System
- Electrical
  - Connectors
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Use Electrical Insulating Compound
    - Using High-Pressure Washers
    - Repair AMP Connector
    - Repair AMPSEAL 16™ Connectors
    - CAN Controlled SCV Connectors
    - Remove Connector Body from Blade Terminals
    - CINCH™ Wedgebox Connectors
    - Exploded View—CINCH™ Flexbox Connectors
    - CINCH™ Flexbox Connectors
    - Repair CPC™ Blade Type Connectors
    - Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors
    - Repair DEUTSCH™ Connectors
    - Repair DEUTSCH™ Implement Connectors
    - Repair ITT Connector
    - Repair Small MATE-N-LOC™ Socket Connector
    - Repair Small MATE-N-LOC™ Pin Connector
    - Repair (Pull Type) METRI-PACK™ Connectors
    - Repair (Push Type) METRI-PACK™ Connectors
    - Repair Molex™ Control Unit Connectors
    - Repair Molex Connector
    - Repair SUMITOMO™ Connectors
    - Repair Tyco Fuel Injector Connector
    - Repair Weather Pack™ Connector
    - Repair YAZAKI™ Connectors
  - Wiring Harness Routings
    - List of References
    - Convenience Outlet #2 Harness (Eur Only)
    - Convenience Outlet #2 Harness (NA Only)
    - Convenience Outlet #1 Harness (Eur Only)
    - Convenience Outlet #1 Harness (NA Only)
    - Roof Control Unit Power Cable
    - Cab Control Unit Power Cable
    - 9.0L Alternator Power Cable
    - 13L Alternator Power Cable
    - Positive Battery Cable
    - Negative Battery Cable
    - Cab Power Cable
    - Cab Ground Cable
    - Rear Chassis Control Unit Power Cable
    - Battery Disconnect Switch Cable
    - Auxiliary Power Strip
    - Power Module Relay Harness (Eur Only)
    - Hood Light Harness
    - Left Tail Light Harness (Eur Only)
    - Right Tail Light Harness (Eur Only)
    - Front Light Bar Harness (Eur Only)
    - Rear Light Bar Harness (Eur Only)
    - Dual Power Mirror Harness
    - Extremity Light Harness (NA Only)
    - Front Console Harness (NA Only)
    - Front Console Harness (Eur Only)
    - Steering Column Harness
    - ATC Roof Harness
    - Manual HVAC Roof Harness
    - Auxiliary Audio Harness
    - Microphone Harness
    - Left Fender Harness (NA Only)
    - Right Fender Harness (NA Only)
    - Right Fender Harness (Eur Only)
    - Left Fender Harness (Eur Only)
    - Key Switch Control Harness
    - Rear Implement Lighting and Accessory Harness (NA Only)
    - Rear Implement Lighting and Accessory Harness (Eur Only)
    - Optional Roof Lighting Harness
    - Back-Up Alarm Harness
    - 9L Wheel Chassis Harness
    - 13.5L Wheel Chassis Harness (NA Only)
    - 13.5L Wheel Chassis Harness (Eur Only)
    - 13.5L Wheel Chassis Harness (Scraper Only)
    - PowerTech™ Wheel Chassis Harness
    - PowerTech™ Wheel Chassis Harness (Eur Only)
    - PowerTech™ Wheel Chassis Harness (Scraper Only)
    - Rear Chassis Harness (Without Hitch)
    - Rear Chassis Harness (With Hitch)
    - Rear Chassis Harness (Scraper Only)
    - MST Transmission Harness
    - PST Transmission Harness
    - Right Side Chassis Harness
    - Exhaust Filter Harness
    - MST Cab Harness (NA Only)
    - MST Cab Harness (Eur Only)
    - PST Cab Harness (NA Only)
    - PST Cab Harness (Eur Only)
    - Rear PTO Harness
    - Main Armrest Control Unit Harness
    - Standard Armrest Control Unit Harness
    - Armrest Control Unit Harness
    - MST Hi/Low Lever Harness
    - PST Shift Lever Harness
    - PST Auto Mode Switch Harness
    - Optional SCV Controls Harness (Scraper Only)
    - Optional SCV Controls Backlighting Extension Harness (Scraper Only)
    - CommandCenter™ Display Programming Harness
    - Single Reduction Axle Harness
    - Front Double Reduction Axle Harness
    - Rear Double Reduction Axle Harness
    - AutoTrac™ Harness
    - Draft Sensor Extension Harness
    - Autoload™ Harness
    - Backup Hydraulic Pump Positive Cable
    - Backup Hydraulic Pump Negative Cable
    - JDLink™ (MTG) Harness
    - JDLink™ (MTG) Satellite Harness
    - Roof Lighting Harness (NA Only)
    - Roof Lighting Harness (Eur Only)
    - ISO 11786 Cornerpost Harness
    - ActiveSeat™ Harness
    - Standard Seat Harness
    - Heated Seat Power Harness
    - Heated Seat Switch Harness
    - Heated Seat Heater Element Harness
    - Power Standard Mirror Harness
    - Power Extend Mirror Harness
    - AutoTrac™ Valve Harness
    - AutoTrac™ Steering Angle Sensor Harness
  - Charging Circuit
    - List of References
    - Disconnect Electrical Circuit
    - Repair Alternator—Use CTM
    - Replace Alternator
    - Replace Batteries
  - Starting Circuit
    - List of References
    - Specifications
    - Repair Starter—Use CTM
    - Remove and Install Starter
    - Replace Master Fuse
    - Remove and Install Start Circuit Relay
  - Relays, Fuses, Solenoids, and Switches
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Specifications
    - General Repair Procedures—Solenoids and Switches
    - Removal, Repair, and Installation—Engine Electronics
    - Load Center Fuses and Relays
    - Replace Differential Lock Solenoid—Single Reduction Axle
    - Replace Axle Lube Bypass Solenoid—Double Reduction Axle
    - Replace Two-Speed Clutch Hi-Lo Solenoid—MST
    - Replace Solenoid Valves—PST
    - Replace Park Brake Valve Solenoids
    - Replace Fan Clutch Solenoids
    - Replace Starting Aid Switch
    - Replace Ignition Switch
    - Replace Key Switch Control
    - Replace Differential Lock Switch
    - Replace Neutral Start Switch—MST
    - Replace Neutral Start Switch—PST
    - Replace Brake Light Switch
    - Replace Cab Door Light Switch
    - Replace Seat Raise/Lower Switch
    - Replace Seat Firmness Switch—ActiveSeat™
    - Replace Heated Seat Switch
    - Replace Operator Presence Switch
    - Replace A/C Dual Pressure Switch
    - Replace A/C Deicing Switch
    - Replace Manual A/C Blower Motor Resistor
  - Monitoring Systems and Sensors
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Other Material
    - Specifications
    - General Information—Monitoring Systems
    - Replace Steering Column Module
    - Control Unit and Display Identification
    - Replace Control Units
    - Replace Engine Coolant Level Sensor
    - Replace Engine Coolant Loss Sensor
    - Replace Fuel Level Sensor
    - Remove, Inspect, and Adjust Clutch Position Sensor
    - Replace Steering Input Device
    - Replace AutoTrac™ Sensor
    - Replace Transmission Lube Oil Pressure Sensor—MST
    - Replace Transmission Oil Filter Restriction Sensor—MST
    - Replace Axle Filter Restriction Sensor—Double Reduction Axle
    - Replace Axle Lube Pressure Sensor—Single Reduction Axle
    - Replace Axle Lube Pressure Sensor—Double Reduction Axle
    - Replace Hydraulic Oil Temperature Sensor
    - Replace Hydraulic Oil Filter Restriction Sensor
    - Replace Wheel Speed Sensor—MST
    - Replace Radar Sensor
    - Replace Hitch Position Sensor
    - Remove, Install, and Adjust Draft Sensor
  - Armrest Control
    - List of References
    - Armrest Test Procedures
    - Remove and Install CommandARM™ Assembly
    - Replace Armrest Interface Control Unit (AIC)
    - Replace Engine Speed Control
    - Replace SCV Control Lever
    - Replace Hitch Control
    - Replace Rear PTO Switch
    - Replace iTEC™ Sequence Switch
    - Replace Resume Switch
    - Replace Transmission Control (PST)
    - Exploded View—Hi-Lo Clutch Control (MST)
  - Implement and Accessory Connectors
    - List of References
    - Replace Seven-Terminal Outlet Socket
    - Replace GreenStar™ Terminal Connector
    - Replace Auxiliary Power Strip
    - Replace Three-Pin Accessory Outlet—Right-Hand Console
    - Replace Three-Pin Accessory Outlet—Storage Box
    - Replace and Adjust Field Lights
  - Convenience and Accessory Components
    - List of References
    - Specifications
    - Replace Circulation Blower Motor
    - Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor
    - Replace Wiper Motors
    - Replace Windshield Washer Pumps
    - Remove Radio and Speakers
- 18-Speed Power Shift Transmission
  - Component Removal and Installation
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Power Shift Transmission
    - Install Transmission in Rollover Stand Bracket
    - Install Power Shift Transmission
  - In Tractor Repair
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Filter Relief Valve
    - Disassemble and Assemble Filter Relief Valve
    - Replace Transmission Pressure Regulating Valve
    - Remove, Repair, and Install Filter Relief Valve Housing
    - Remove and Install Output Yokes
    - Repair Internal Park Brake
    - Replace Input and Output Shaft Seals
  - Transmission Repair
    - List of References
    - Repair 18-Speed PST
  - Transmission Cleanup
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Perform Transmission Cleanup
- Mechanical Shift Transmission (MST)
  - Component Removal and Installation
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Mechanical Shift Transmission
    - Install Transmission on Engine Rotation Stand
    - Install Mechanical Shift Transmission
    - Transmission/Axle Oil Fill—MST
    - Check Transmission Oil Level
  - Transmission Oil Filter Relief Valve Housing
    - List of References
    - Specifications
    - Remove Filter Relief Valve Housing
    - Install Filter Relief Valve Housing
  - Transmission Control Valve Housing
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Repair Clutch Pedal
    - Remove and Install Clutch Operating Cable
    - Adjust Clutch Cable
    - Remove Transmission Control Valve Housing
    - Cross-Sectional View—Transmission Control Valve
    - Exploded View—Transmission Control Valve
    - Disassemble, Inspect, and Assemble Transmission Control Valve Housing
    - Install Transmission Control Valve
  - Transmission Pump
    - List of References
    - Specifications
    - Remove Transmission Pump
    - Cross-Sectional View—Transmission Pump and Bearing Quill
    - Disassemble, Inspect, and Assemble Transmission Pump
    - Install Transmission Pump
  - Transmission Front Cover
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Transmission Front Cover
    - Remove, Inspect, and Install Front Cover Parts
    - Install Transmission Front Cover
  - Hi-Lo Clutch and Brake
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Cross-Sectional View—Hi-Lo Clutch and Brake
    - Exploded View—Hi-Lo Clutch and Brake
    - Remove Clutch and Brake Pack
    - Disassemble, Inspect, and Assemble Hi-Lo Clutch and Brake Assembly
    - Install Hi-Lo Clutch and Brake Assembly
  - Hi-Lo Planetary
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - Cross-Sectional View—Hi-Lo Planetary
    - Exploded View—Hi-Lo Planetary
    - Remove Hi-Lo Planetary Assembly
    - Disassemble, Inspect, and Assemble Hi-Lo Planetary
    - Install Hi-Lo Planetary Assembly
  - Spacer Housing
    - List of References
    - Other Material
    - Remove, Inspect, and Install Spacer Housing and Parts
  - Traction Clutch
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Traction Clutch Assembly
    - Cross-Sectional View—Traction Clutch
    - Exploded View—Traction Clutch
    - Disassemble, Inspect, and Assemble Traction Clutch
    - Remove and Inspect Traction Clutch Manifold
    - Install Traction Clutch Manifold
    - Install Traction Clutch Assembly
  - Transmission Gear Drives
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Cross-Sectional View—Transmission Gear Drives
    - Remove Transmission Top Shaft, Upper Countershaft, Lower Countershaft, and Output Shaft
    - Cross-Sectional and Exploded Views—Top Shaft
    - Cross-Sectional and Exploded Views—Upper Countershaft
    - Cross-Sectional and Exploded Views—Lower Countershaft
    - Cross-Sectional and Exploded Views—Output Shaft
    - Disassemble and Inspect Shafts
    - Disassemble and Inspect Synchronizer
    - Assemble Synchronizer
    - Assemble Lower Countershaft
    - Assemble Upper Countershaft
    - Disassemble and Assemble Park Pawl Assembly
    - Cross-Sectional and Exploded Views—Shifter Cams
    - Remove and Install Shifter Cams
    - Adjust Neutral Start and Reverse Switches
    - Disassemble and Assemble Shifter Fork
    - Remove and Install Front Case Parts
    - Remove and Install Reverse Idler Gear
    - Install Transmission Shafts
    - Install Rear Case
    - Adjust Shaft End Play
    - Install Yoke Seals and Yokes
  - Transmission Cleanup
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Perform Transmission Cleanup
  - Shift Levers and Linkage
    - List of References
    - Specifications
    - Remove and Install Shift Lever Control Assembly
    - Exploded View—Shifter Lever Control Assembly Components
    - Disassemble, Inspect, and Assemble Shift Lever Control Assembly
    - Remove, Disassemble, Assemble, and Install Upper Shift Rods
    - Remove, Disassemble, Assemble, and Install Shifter Bell Crank Components
    - Remove, Disassemble, Assemble, and Install Lower Shift Rods
    - Adjust Lower Shift Rods
    - Adjust Neutral Lockout Plate
- Drive Systems
  - Component Removal and Installation
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - Remove and Install PTO Clutch
    - PTO-to-Transmission Alignment
    - Remove and Install PTO Drop Box Assembly
  - Engine Coupler
    - List of References
    - Specifications
    - Replace Engine Coupler
  - Drive Shafts
    - List of References
    - Specifications
    - Remove and Install Engine-to-Transmission Drive Shaft—MST
    - Remove and Install Engine-to-Transmission Drive Shaft—PST
    - Inspect and Replace Universal Joints
  - PTO Clutch
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Cross-Sectional View—PTO Clutch Assembly
    - Exploded View—PTO Rear Cover and Brake Assembly
    - Exploded View—PTO Clutch Housing and Shaft
    - Exploded View—PTO Clutch Housing with Scavenge Pump
    - Exploded View—PTO Clutch Assembly
    - Disassemble, Inspect, and Assemble Scavenge Pump
    - Disassemble, Inspect, and Assemble PTO Clutch
  - PTO Clutch Valve
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - Remove and Install PTO Clutch Valve
    - Exploded View—PTO Clutch Valve
    - Disassemble, Inspect, and Assemble PTO Clutch Valve
  - PTO Drop Box
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Cross-Sectional View—PTO Housing Assembly
    - Disassemble, Inspect, and Assemble PTO Drop Box
- Single Reduction Axles
  - Component Removal and Installation
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Specifications
    - Remove and Install Front Axle Assembly
    - Remove and Install Rear Axle Assembly
  - Repair Preparation
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Specifications
    - Axle Vertical Play—Quick Check
    - Install and Remove Axle Assembly Onto Repair Stand
  - Input Housing
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Input Housing/Cover
    - Cross-Sectional View—Input Housing/Cover
    - Disassemble Input Housing/Cover
    - Assemble Input Housing/Cover
    - Determine Spiral Bevel Pinion Shaft Cone Point Shim Pack
    - Continue Assembly of Input Housing Cover
    - Adjust Differential Drive Shaft
    - Install Input Housing/Cover
  - Differential
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Differential
    - Cross-Sectional View—Differential with Differential Lock
    - Cross-Sectional View—Standard Differential
    - Disassemble, Inspect, and Assemble Differential
    - Install Differential
    - Adjust Differential Preload
    - Adjust Differential Backlash
  - Final Drives
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Final Drive Assemblies
    - Cross-Sectional View—Final Drive
    - Disassemble Final Drive
    - Disassemble, Inspect, and Assemble Planet Pinion Carrier
    - Remove Axle Housing
    - Disassemble and Assemble Axle Housing
    - Disassemble, Inspect, and Assemble Axle Shaft
    - Install Axle Housing
    - Adjust Axle Bearings
    - Install Final Drive Assemblies
  - Brakes
    - List of References
    - Specifications
    - Replace Brakes
- Double Reduction Axles
  - Component Removal and Installation
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Specifications
    - Identify Axles
    - Remove and Install Front Axle Assembly
    - Remove and Install Rear Axle Assembly
  - Repair Preparation
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Specifications
    - Axle Vertical Play—Quick Check
    - Install and Remove Axle Assembly in Repair Stand
  - Input Housing
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Input Housing
    - Cross-Sectional View—Input Housing
    - Disassemble and Assemble Input Housing
  - Differential
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Materials
    - Specifications
    - Remove Differential
    - Cross-Sectional View—Differential
    - Disassemble and Assemble
    - Install Differential
    - Adjust Preload
    - Set Cone Point and Adjust Backlash
    - Verify Input Quill Cone Point
  - Final Drives
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Remove Final Drive Assemblies
    - Disassemble Final Drive
    - Disassemble, Inspect, and Assemble First Stage Pinion Carrier
    - Disassemble, Inspect, and Assemble Second Stage Pinion Carrier
    - Assemble Final Drive
    - Remove Axle Housing
    - Disassemble and Assemble Axle Housing
    - Disassemble, Inspect, and Assemble Axle Shaft
    - Install Axle Housing
    - Adjust Axle Bearings
    - Install Final Drive Assemblies
  - Brakes
    - List of References
    - Specifications
    - Other Material
    - Essential, Recommended and Fabricated Tools
    - Disassemble and Assemble Brakes
- Steering and Brakes
  - Steering Column
    - List of References
    - Specifications
    - Remove and Install Control Support
    - Repair Steering Column
  - Steering
    - List of References
    - Specifications
    - General Repair Procedures—Steering
    - Remove and Install Steering Valve
    - Exploded View—Steering Valve
    - Repair Steering Valve
    - Remove and Install AutoTrac™ Valve
    - Repair AutoTrac™ Valve
    - Exploded View—Priority Valve
    - Remove and Install Priority Valve
    - Repair Priority Valve
    - Remove and Install Backup Pump
    - Remove and Install Backup Manifold
    - Repair Backup Manifold
    - Bleed Steering System
  - Steering Cylinders
    - List of References
    - Other Material
    - Specifications
    - Remove and Install Steering Cylinders
    - Repair Steering Cylinder
  - Brakes
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - General Repair Procedures—Brake Valve
    - Remove and Install Brake Rod
    - Remove and Install Brake Valve
    - Repair Brake Valve
    - Remove and Install Secondary Brake Valve
    - Repair Secondary Brake Valve
    - Bleed Brakes
    - Check Brakes
    - Manually Release Park Brake—PST
  - Hydraulic Trailer Brake
    - List of References
    - Specifications
    - Hydraulic Trailer Brake System
    - Remove and Install Hydraulic Trailer Brake Valve
- Hydraulics
  - Component Removal and Installation
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Other Material
    - Specifications
    - Remove and Install Hydraulic Pump—Standard Flow Hydraulic System
    - Remove and Install High-Flow Hydraulic Pumps
    - Fill Hydraulic Pump Crankcase
  - Hydraulic System Repair
    - List of References
    - Specifications
    - General Repair Procedures—Hydraulic Systems
    - Drain and Fill Hydraulic Reservoir
    - Remove and Install Hydraulic Oil Reservoir
    - Clean Hydraulic Oil System Vent Filter
    - Hydraulic System Cleanup
  - Hydraulic Pump
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Specifications
    - Pump Identification—High-Flow Hydraulic
    - Remove and Install Pump Controller—75cm3 Hydraulic Pump
    - Replace Shaft Seal
    - Service Hydraulic Pump Control
    - Repair Hydraulic Pump
  - Axle Lubrication Pumps
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Other Material
    - Specifications
    - Remove and Install Axle Lubrication Pump
    - Disassemble, Inspect, and Assemble Axle Lubrication Pump
    - Remove and Install Gear Pump Assembly
    - Remove and Install Rear Scavenge Pump
  - Filter Housings and Control Valves
    - List of References
    - Specifications
    - Remove, Inspect, and Install Primary Hydraulic Filter Housing
    - Remove and Install Axle Filter Housing
    - Remove, Inspect, and Install Cooler Bypass Valve
    - Remove and Install Front and Rear Return Valves
    - Remove and Install Hydraulic Return Valve
    - Remove and Install Axle Lube Pressure Control Valve
  - Hitch Valve, Selective Control Valves, and Couplers
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - Remove and Install Hitch-SCV Valve Stack
    - Remove and Install High Flow Valve Stack
    - Disassemble and Assemble Hitch-SCV Valve Stack
    - Disassemble and Assemble Hitch-SCV Valve Stack – 3D Animation
    - Disassemble and Assemble Scraper High Flow Valve Stack
    - Service Pressure Compensator
    - Service Pressure Compensator – 3D Animation
    - Service Pressure Compensating Check Valve
    - Service Pressure Compensating Check Valve – 3D Animation
    - Service Spool Centering Spring Assembly
    - Service Spool Centering Spring Assembly – 3D Animation
    - Test Surge Relief Valve
    - Test Surge Relief Valve – 3D Animation
    - Service Surge Relief Valve
    - Service Surge Relief Valve – 3D Animation
    - Service Shuttle Valve
    - Service Shuttle Valve – 3D Animation
    - Remove and Install Coupler Housing
    - Remove and Install Coupler Housing – 3D Animation
    - Repair Couplers
    - Repair Couplers – 3D Animation
    - Repair High Flow Couplers
  - Hitch
    - List of References
    - Specifications
    - Remove and Install Lift Cylinder
    - Repair Hitch Lift Cylinder
    - Repair Hitch Lift Arm Assembly
- Miscellaneous
  - Hood and Side Panels
    - List of References
    - Specifications
    - Position Hood Forward
    - Remove and Install Hood
    - Remove and Install Hood Screens
    - Remove and Install Hood Side Panels
    - Remove and Install Hood Latch
    - Adjust Fingerguard
    - Remove and Install Grille and Headlight Assembly
    - Adjusting Front Grille Lights
    - Aiming Head Lights
  - Drive Wheels and Dual Hubs
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - Wheel Torque Wrench Adapter—JDG679
    - Wheel Weight Holding Wrench—JDG10958
    - Wheel Tightening Stand—DFRW219 or JDG10741
    - Adjusting and Tightening Wheels—Standard Cast Drive Wheel and Dual Hubs
    - Adjusting and Tightening Wheels—Steel Drive Wheel and Dual Standard Hubs
    - Adjusting and Tightening Wheels—Heavy-Duty Drive Wheels and Dual Hubs
    - Adjusting and Tightening—Heavy-Duty Dual Wheel Hubs
    - Installing Wheel Rim to Cast Wheel
    - Installing 76×50 B32 Flotation Wheel and Tire Assembly
- Operator Station
  - Component Removal and Installation
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Specifications
    - Remove Cab
    - Install Cab
    - Repair Cab
    - Remove Inner Roof
    - Install Inner Roof
  - Heating, Ventilating, and Air Conditioning (HVAC)
    - List of References
    - Remove HVAC Module
    - Install HVAC Module
    - Remove and Install Heater Control Valve (Without ClimaTrak™)
    - Leak Test Manual Heater Control Valve
    - Remove and Install Heater Control Valve (With ClimaTrak™)
    - Remove and Install Mode Control Cable
  - Air Conditioning System
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Other Material
    - Specifications
    - Hose and Tubing O-Ring Connection Torques
    - Discharge Air Conditioning System
    - Flushing, Purging, and Evacuating Information
    - Purge Air Conditioning System
    - Evacuate Air Conditioning System
    - Charge Air Conditioning System
    - Refrigerant Oil Information
    - Check Compressor Oil Charge
    - Determine Correct Refrigerant Oil Charge
    - Add Refrigerant Oil to System
    - Add Refrigerant Oil to Pressurized System
    - Remove and Install Compressor
    - Replace Receiver-Dryer
    - Remove and Install Expansion Valve
  - Air Suspension Seat
    - List of References
    - Essential, Recommended and Fabricated Tools
    - Other Material
    - Specifications
    - Remove and Install Seat
    - Repair Seat Air System
    - Repair Seat Suspension
    - Repair Seat Back
    - Repair Seat Control Knobs
  - ActiveSeat™
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Purging Air from ActiveSeat™ System
    - Remove and Install ActiveSeat™
    - Remove and Install ActiveSeat™ Actuator
    - Remove and Install ActiveSeat™ Actuator Hoses
    - Remove and Install ActiveSeat™ Control Valve Assembly
    - ActiveSeat™ Hydraulic Control Valve Block
    - Remove and Install ActiveSeat™ Accumulator
    - Checking and Charging Replacement Accumulators—ActiveSeat™
    - Repair ActiveSeat™ Air System
    - Repair ActiveSeat™ Suspension
    - Repair ActiveSeat™ Back
    - Repair ActiveSeat™ Control Knobs
  - Armrest
    - List of References
    - Remove and Install Left Hand Armrest
  - Cab Door and Windshield
    - List of References
    - Specifications
    - Repair Cab Door Latch
    - Cab Door Adjustment—Step 1
    - Cab Door Adjustment—Step 2
    - Cab Door Adjustment—Step 3
    - Cab Door Adjustment—Step 4
    - Preparing Windshield Glass or Side Window For Replacement
- Hinge and Gudgeon
  - Hinge
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Replace Hinge Pins and Bushings
  - Gudgeon
    - List of References
    - Essential, Recommended, and Fabricated Tools
    - Other Material
    - Specifications
    - Exploded View—Standard Gudgeon
    - Exploded View—Severe Duty Gudgeon
    - Remove Gudgeon Drive Shaft
    - Inspect Universal Joint and Gudgeon Drive Shaft
    - Install Gudgeon Drive Shaft
    - Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates—Standard Duty Gudgeon
    - Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates—Severe Duty Gudgeon
    - Replace Gudgeon Spindle
- Dealer Tools
  - Fabricated Tools
    - List of References
    - Fabricated Tools
    - DF1057—Axle Adjusting Tool
    - DFRW7—Differential Lifting Tool
    - DFRW30A—Axle Jacking Tool
    - DFRW63 – DFRW64 – DFRW65 – DFRW66 – DFRW81—Tap-Out Harnesses
    - DFRW72—Gudgeon Spindle Cooling Box
    - DFRW92—Mounting Guide Pins
    - DFRW94—Rear Axle Support Stand
    - DFRW103—Yoke Holding Tool
    - DFRW117—Transmission-Hydraulic Flusher
    - DFRW132—Differential Side Bevel Gear End Play Tool
    - DFRW147—Screw Jack
    - DFRW148—ActiveSeat™ Control Valve Holding Tool
    - DFRW150—SCV-Hitch Valve Stack Lifting Bracket
    - DFRW164—Axle Adjusting Tool
    - DFRW165—PST Park Brake Pump Off Hose Adapter
    - DFRW169—Gudgeon Oscillation Stop
    - DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly
    - DFRW219—Wheel Tightening Stand
  - Essential and Recommended Tools
    - List of References
    - D01006AA Bench-Mounted Holding Fixture
    - D01019AA Manually Operated Hydraulic Pump
    - D01045AA Disk Set
    - D01061AA Blind-Hole Puller Set
    - D05104ST Radiator Pressure Tester
    - D05223ST Engine Rollover Stand
    - JDG19 Lifting Eyes
    - JDG22 Seal Remover
    - JDG135 Driver Disk (140 mm or 5-1/2 in.)
    - JDG141 Extraction Tool
    - JDG155 Electrical Repair Tool Kit
    - JDG359 DEUTSCH Electrical Repair Tool Kit
    - JDG537 Driver Handle
    - JDG651 Planetary Timing Tool
    - JDG658 Special Hydraulic Wrench
    - JDG659 Oscillation Spindle Cap Tool
    - JDG660B Gudgeon Oscillation Stop
    - JDG667A 100 mm Axle Wheel Adjusting Tool
    - JDG668A 110 mm Axle Wheel Adjusting Tool
    - JDG669 Box-End Adapter
    - JDG673 Seal Installer Set
    - JDG679 Wheel Torque Wrench Adapter
    - JDG707 Crimping Tool
    - JDG708 AMP Crimping Tool
    - JDG740 Bearing Race Installer
    - JDG741 Bearing Installer
    - JDG744A Transmission Cover Removal Bracket
    - JDG751 Solenoid Removal Tool
    - JDG758 Bushing Installer
    - JDG783 Weather Pack Crimping Tool
    - JDG820 Flywheel Rotation Tool
    - JDG865 Crimping Tool
    - JDG867 Axle Seal Installer
    - JDG868 Axle Seal Installer
    - JDG877 Sealing Ring Loading Tool Set
    - JDG878 Sealing Ring Resizing Tool
    - JDG880B Differential Bearing Quill Adjustment Tool
    - JDG882 Mounting Guide Pins
    - JDG890A Planetary Carrier Lifting Tool
    - JDG923A Backlash Checking Tool
    - JDG924 Yoke Holding Tool
    - JDG926A Bearing Installer
    - JDG927 Axle Support Bracket
    - JDG929 Seal Remover and Installer
    - JDG930 Driver Disk (152 mm or 6 in.)
    - JDG931 Driver Disk (178 mm or 7 in.)
    - JDG932 Driver Disk (162 mm or 6-3/8 in.)
    - JDG933 Driver Disk (137 mm or 5-3/8 in.)
    - JDG938 Seal Installer
    - JDG948 Terminal Extractor Tool
    - JDG986 Driver Disk (133 mm or 5-1/4 in.)
    - JDG994 Journal Bearing Installer
    - JDG1005 Axle Support Bracket Adapter Set
    - JDG1006 PTO Clutch Housing Lifting Fixture
    - JDG1079 Lifting Bar
    - JDG1083 Axle Transport Cart
    - JDG1213 Tie Rod Wrench
    - JDG1288 Bearing Installer
    - JDG1289 Seal Installer
    - JDG1327 Alignment Tool Set
    - JDG1407 Bearing Installer
    - JDG1413 Bearing Cone Installer
    - JDG1419 Lifting Bridle
    - JDG1424 Support Block
    - JDG1487A Seal Installer Plate
    - JDG1488 Double Ended Socket Adapter
    - JDG1562B Axle Outer Seal Installer
    - JDG1563 Driver Disk 197 mm (7-3/4 in.)
    - JDG1573 Rear Axle Support Stand
    - JDG1574 Lifting Bracket
    - JDG1579 Coupler Tool
    - JDG1662 Spacer Ring
    - JDG1666 Park Brake Release Hand Pump Kit
    - JDG1727 Terminal Crimping Tool
    - JDG1744 Master Repair Kit
    - JDG1885 Snap-to-Connect Release Tools
    - JDG1890 Seal Installer
    - JDG8092 Driver Handle
    - JDG10049 Seal Installer
    - JDG10145 Terminal Crimping Tool
    - JDG10146 Extraction Tool
    - JDG10198 Terminal Crimping Tool
    - JDG10199 Rear Engine Lift Bracket
    - JDG10200 13.5L Front Engine Lift Bracket
    - JDG10227 Axle Mounting Bracket
    - JDG10296 Threaded Quill Adjustment Tool
    - JDG10353 DEUTSCH Crimp and Extractor Tool Set
    - JDG10539 Radiator Pressure Tester Adapter
    - JDG10540 Bearing Installer
    - JDG10541 Seal Installer
    - JDG10555 Recovery/Recycling Station
    - JDG10664 Relief Valve Core Removal Tool
    - JDG10665 Spool Centering Spring Assembly Tool
    - JDG10666 Pressure Compensator Removal Brush
    - JDG10667 Shuttle Valve Removal Tool
    - JDG10741 Wheel Tightening Stand
    - JDG10878 Bearing Installer
    - JDG10927 Terminal Extraction Tool
    - JDG10958 Wheel Weight Holding Wrench
    - JDG10974 Recovery/Recycling, and Charging Station
    - JDG11016 Die Assembly
    - JDG11017 Crimping Tool
    - JDG11019 Extraction Tool
    - JDG11202 Thermostat Seal Installer
    - JDG11228 Die Set
    - JDG11229 Die Set
    - JDG11230 Die Set
    - JDG11237 Extension Lead Harness Adapter
    - JDG11244 Radiator Pressure Tester Adapter
    - JDG11252 Front Lifting Bracket
    - JDG11255 Terminal Crimping Tool
    - JDG11258 Rear Lifting Bracket
    - JDG11306 STC Tool
    - JDG11324 Front Lifting Bracket
    - JDG11325 Rear Lifting Bracket
    - JDT24B Spring Washer Compressor
    - JDT35 Driver Disk
    - JT01778 Threaded Adapter (5/8 in. x 12 mm)
    - JT02044 Support Stands
    - JT02098 Air Conditioning R-12/R134a Fitting Kit
    - JT02129 Air Conditioning Oil Injector
    - JT03473 Coupler
    - JT03515 Accumulator Charging Set
    - JT05412 Universal Pressure Test Kit
    - JT05508 Lift Eye
    - JT05563 Nitrogen Charging Hose
    - JT05706 Torque Multiplier Wrench
    - JT05723 Medium-Duty Splitting Stand
    - JT05725 Universal Support Stand
    - JT05746 Portable Filter Caddy
    - JT05887 Transmission Mounting Adapter Set
    - JT07115 Master Hydraulic Kit
    - JT07115SUP Supplemental Master Hydraulic Kit
    - JT07119 Test Hose
    - JT07195B Technician’s Electrical Repair Kit
    - JT07219 Rear Axle Support Stand
    - JT07336 Lift Sling
    - RE37996 Neutral Start Switch Gauge