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John Deere PowerTech™ 13.5 L Diesel Engines Level 15 Electronic Fuel Systems With Delphi EUIs Component Technical Manual (CTM370)

Format: PDF (Printable Document)

File Language: English

File Pages: 1116

File Size: 28.21 MB (Speed Download Link)

Brand: John Deere

Model: PowerTech™ 13.5 L Diesel Engines Level 15 Electronic Fuel Systems With Delphi EUIs

Book No: CTM370

Type of Document: Component Technical Manual

Categories: ,

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John Deere PowerTech™ 13.5 L Diesel Engines Level 15 Electronic Fuel Systems With Delphi EUIs Component Technical Manual (CTM370)

John Deere PowerTech™ 13.5 L Diesel Engines Level 15 Electronic Fuel Systems With Delphi EUIs Component Technical Manual (CTM370)

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John Deere PowerTech™ 13.5 L Diesel Engines Level 15 Electronic Fuel Systems With Delphi EUIs Index:

  • Contents
    • General Information
      • Safety
        • Work In Ventilated Area
        • Recognize Safety Information
        • Work in Clean Area
        • Dispose of Waste Properly
        • Avoid Harmful Asbestos Dust
        • Handle Fuel Safely—Avoid Fires
        • Prepare for Emergencies
        • Handle Starting Fluid Safely
        • Handle Fluids Safely—Avoid Fires
        • Avoid High-Pressure Fluids
        • Use Proper Lifting Equipment
        • Illuminate Work Area Safely
        • Live With Safety
        • Service Machines Safely
        • Handle Chemical Products Safely
        • Protect Against Noise
        • Remove Paint Before Welding or Heating
        • Service Cooling System Safely
        • Follow Safety Instructions
        • Use Proper Tools
        • Construct Dealer-Made Tools Safely
        • Practice Safe Maintenance
        • Understand Signal Words
        • Replace Safety Signs
        • Prevent Battery Explosions
        • Protect Against High Pressure Spray
        • Avoid Heating Near Pressurized Fluid Lines
        • Wear Protective Clothing
        • Handle Agricultural Chemicals Safely
        • Stay Clear of Rotating Drivelines
        • Handling Batteries Safely
        • Install All Guards
        • Avoid Hot Exhaust
      • Engine Identification
        • Engine Serial Number Plate Information
        • OEM Engine Option Code Label
        • Information Relative to Emissions Regulations
        • Emissions Control System Certification Label
      • Fuels, Lubricants and Coolants
        • Diesel Fuel
        • Biodiesel Fuel
        • Minimizing the Effect of Cold Weather on Diesel Engines
        • Handling and Storing Diesel Fuel
        • Lubricity of Diesel Fuel
        • Testing Diesel Fuel
        • Engine Oil and Filter Service Intervals
        • Diesel Engine Oil
        • Diesel Engine Break-In Oil
        • Oil Filters
        • OILSCAN OILSCAN is a trademark of Deere & Company.™ and COOLSCAN
        • Grease
        • Alternative and Synthetic Lubricants
        • Lubricant Storage
        • Mixing of Lubricants
        • Heavy Duty Diesel Engine Coolant
        • Supplemental Coolant Additives
        • Operating in Warm Temperature Climates
        • Additional Information About Diesel Engine Coolants and John Dee
        • Diesel Engine Coolant
        • Testing Diesel Engine Coolant
        • Drain Intervals for Diesel Engine Coolant
      • Fuel System Identification
        • 13.5L Fuel Supply System Identification
    • Repair and Adjustments
      • Fuel System Repair and Adjustment — Type 1 Fuel Supply System
        • General Information
        • Fuel System Components
        • Install Primary Filter Assembly
        • Install Secondary (Final) Filter Assembly
        • Fuel Filter/Water Separator Assembly
        • Replacing Fuel Filter/Water Separator
        • Remove and Install Low Pressure Regulating Valve
        • Remove and Install High Pressure Regulating Valve
        • Remove and Install 100 Micron Internal Filter Housing Screen Ins
        • Remove and Install Fuel Filter Check Valve
        • Remove and Install Primer Pump
        • Remove and Install High Pressure Fuel Pump
        • Remove Electronic Unit Injector
        • Install Electronic Unit Injectors (EUI)
        • Install Injector Wiring Harness
        • Adjust Electronic Unit Injector Preload
        • Bleed Fuel System
        • Clean Electronic Injector Bore
        • Clean Electronic Injector Orifice
        • Clean Electronic Injector Body
        • Inspect Electronic Injector Body
      • Fuel System Repair and Adjustment — Type 2 Fuel Supply System
        • About This Group
        • General Information
        • Fuel System Components – Dual Filter, Right Hand Side
        • Fuel System Components – Dual Filter, Left Hand Side
        • Dual Fuel Filter Assembly
        • Install Fittings into Cylinder Head
        • Assemble and Install Fuel Filter Head Bracket
        • Install Jumper Harness to Fuel Filter Header Assembly
        • Install Fuel Filter Assembly and Fuel Lines
        • Replace Fittings on Fuel Filter Assembly
        • Remove and Install High Pressure Fuel Regulator Valve
        • Remove and Install Fuel Return Regulator Valve
        • Remove and Install Fuel Filter Screen
        • Remove and Install High Pressure Fuel Pump
        • Remove Electronic Unit Injector
        • Install Electronic Unit Injectors (EUI)
        • Install Injector Wiring Harness
        • Adjust Electronic Unit Injector Preload
        • Bleed Fuel System
        • Clean Electronic Injector Bore
        • Clean Electronic Injector Orifice
        • Clean Electronic Injector Body
        • Inspect Electronic Injector Body
      • Electronic Air System Repair and Adjustment
        • Remove, Inspect, and Install EGR Valve (Tier 3/Stage IIIA)
        • Remove, Inspect, and Install EGR Cooler
        • Remove and Install Variable Geometry Turbocharger Actuator
        • Remove and Install Actuator Linkage
        • Remove Turbocharger
        • Install Turbocharger
      • Electrical Component Repair and Adjustment-Type 1 Fuel Supply Sy
        • Engine Control Unit (ECU) Maintenance
        • Remove and Install Engine Control Unit (ECU)
        • Remove and Install Coolant Temperature Sensor
        • Remove and Install Fuel Temperature Sensor
        • Remove and Install Fuel Pressure Sensor
        • Remove and Install Water-in-Fuel (WIF) Sensor
        • Remove and Install Oil Pressure Sensor
        • Remove and Install Manifold Air Temperature (MAT) Sensor
        • Remove and Install Manifold Absolute Pressure (MAP) Sensor
        • Remove and Install Exhaust Gas Recirculation (EGR) Exhaust Tempe
        • Remove and Install Charge Air Cooler Outlet Temperature Sensor
        • Remove and Install Compressor Inlet Temperature Sensor
        • Remove and Install Cam Position Sensor
        • Remove and Install Crank Position Sensor
        • Remove and Install Turbo Speed Sensor
        • Welding
        • Using High-Pressure Washing
        • Connectors
        • Connector Repair
        • Repair WEATHERPACK WEATHERPACK is a trademark of Packard Electri
        • Repair METRI-PACK Connectors (Push Type)
        • Repair DT Series Deutsch Connectors
        • Repair HD Series Deutsch Connectors
        • Repair Cinch Flex Box Connector
      • Electrical Component Repair and Adjustment-Type 2 Fuel Supply Sy
        • Remove and Install Electric Low Pressure Fuel Pump
        • Remove and Install Fuel Temperature Sensor
        • Remove and Install High Pressure Fuel Sensor
        • Remove and Install Low Pressure Fuel Sensor
        • Remove and Install Water-in-Fuel (WIF) Sensor
        • ECU Wiring Harness Routing
        • Remove and Install Engine Wire Harness
    • Theory of Operation
      • Electronic Fuel System Operation
        • About This Group
        • Type 1 Fuel Supply System Operation
        • Type 2 Fuel Supply System Operation
        • Type 2 Fuel Supply System Fuel Filter Header Assembly
        • Type 2 Fuel Supply System Electric Low Pressure Fuel Pump
        • Type 2 Fuel Supply System Right Side Option
        • Type 2 Fuel Supply System Left Side Option
        • Type 2 Fuel Supply System Fuel Filters and Water Separator
        • Type 2 Fuel Supply System Fuel Return
        • Electronic Unit Injector (EUI) Operation
      • Air System Operation
        • About This Group
        • Intake and Exhaust System Operation, non-EGR engines
        • Turbocharger Operation
        • Turbocharger Actuator Operation
        • Exhaust Gas Recirculator (EGR) & Variable Geometry Turbocharger
      • Electrical Control System Operation
        • About This Group
        • Electronic Control System Terminology
        • Component Location Diagram 1
        • Component Location Diagram 2
        • Component Location Diagram 3
        • Component Location Diagram 4
        • Component Location Diagram 5
        • Component Location Diagram 6
        • Component Location Diagram 7
        • Component Location Diagram 8
        • Component Location Diagram 9
        • Component Location Diagram 10
        • Engine Control Unit (ECU) System Operation
        • Controller Area Network (CAN)
        • Monitoring Engine Parameters
        • Measuring Temperature
        • Engine Control Unit (ECU) Temperature Sensor
        • Engine Coolant Temperature (ECT) Sensor
        • Fuel Temperature Sensor
        • Exhaust Gas Recirculation (EGR) Exhaust Temperature Sensor
        • Charge Air Cooler Outlet Air Temperature Sensor
        • Intake Manifold Air Temperature (MAT) Sensor
        • Turbo Turbine Inlet Temperature
        • Turbo Compressor Inlet Temperature Sensor
        • Measuring Pressure
        • Barometric Air Pressure (BAP) Sensor
        • High-Pressure Fuel Pressure Sensor
        • Fuel Transfer Pump Pressure Sensor
        • Manifold Air Pressure (MAP) Sensor
        • Oil Pressure Sensor
        • Measuring Speed
        • Crank Position Sensor
        • Cam Position Sensor
        • Turbo Speed Sensor
        • Throttle Descriptions
        • CAN Throttle
        • Pulse-Width-Modulated (PWM) Throttle
        • Analog Throttle
        • Digital Multi-State Throttle
        • Dual-State Throttle
        • Tri-State Throttle
        • Ramp Throttle
        • Throttle Adjustments
        • Throttle Offsets
        • Self-Calibration
        • Combination Throttle
        • Marine Throttle
        • Engine Derate and Shutdown Protection
        • Electronic Unit Injector (EUI) Wiring Harness Connector
        • Torque Curve Selection
        • Governor Droop Mode Selection
        • Water in Fuel (WIF) Sensor
        • Engine Coolant Level Switch
        • Cruise Control Operation
        • Power Supply #2
        • Power Supply #3
        • Power Supply #4
        • Power Supply #5
    • Diagnostics
      • Observable Diagnostics and Tests With Type 1 Fuel Supply System
        • About this Group
        • E1 – Engine Cranks but Won’t Start
          • E1 – Engine Cranks/Won’t Start Diagnostic Procedure
        • E2 – Engine Misfires/Runs Irregularly
          • E2 – Engine Misfires/Runs Irregularly Diagnostic Procedure
        • E3 – Engine Does Not Develop Full Power
          • E3 – Engine Does Not Develop Full Power Diagnostic Procedure
        • E4 – Engine Emits Excessive White Exhaust Smoke
          • E4 – Engine Emits Excessive White Exhaust Smoke Diagnostic Proce
        • E5 – Engine Emits Excessive Black or Gray Exhaust Smoke
          • E5 – Engine Emits Excessive Black or Gray Exhaust Smoke Diagnost
        • F1 – Fuel Supply System Check
          • F1 – Fuel Supply System Check Diagnostic Procedure
        • Check Fuel Supply Quality
        • Test for Air in Fuel
        • Check Fuel Supply Pressure
        • Bleed Fuel System
        • Restarting Engine That Has Run Out Of Fuel
        • Excessive Engine Crankcase Pressure (Blow-By)
          • Excessive Engine Crankcase Pressure (Blow-By) Diagnostic Procedu
        • Exhaust Gas Recirculation (EGR) System Diagnostic
          • Exhaust Gas Recirculation (EGR) System Diagnostic
        • Variable Geometry Turbocharger (VGT) Component Test
          • Variable Geometry Turbocharger (VGT) Component Test Diagnostic P
      • Observable Diagnostics and Tests With Type 2 Fuel Supply System
        • About this Group
        • E1 – Engine Cranks but Won’t Start
          • E1 – Engine Cranks but Won’t Start Diagnostic Procedure
        • E2 – Engine Misfires/Runs Irregularly
          • E2 – Engine Misfires/Runs Irregularly Diagnostic Procedure
        • E3 – Engine Does Not Develop Full Power
          • E3 – Engine Does Not Develop Full Power Diagnostic Procedure
        • E4 – Engine Emits Excessive White Exhaust Smoke
          • E4 – Engine Emits Excessive White Exhaust Smoke Diagnostic Proce
        • E5 – Engine Emits Excessive Black or Gray Exhaust Smoke
          • E5 – Engine Emits Excessive Black or Gray Exhaust Smoke Diagnost
        • E8 – Primary Analog Throttle Does Not Respond
          • E8 – Primary Analog Throttle Does Not Respond
        • E9 – Secondary Analog Throttle Does Not Respond
          • E9 – Secondary Analog Throttle Does Not Respond
        • F1 – Type 2 Fuel Supply System Check
          • F1 – Type 2 Fuel Supply System Test Diagnostic Procedure
        • Check Fuel Supply Quality
        • Test for Air in Fuel
        • Bleed Fuel System
        • Type 2 Fuel Return To Tank System Check
          • Type 2 Fuel Return To Tank System Check
        • Restarting Engine That Has Run Out Of Fuel
          • Restarting Engine That Has Run Out Of Fuel Diagnostic Procedure
        • Charge Air System
          • Charge Air System Diagnostic Procedure
        • Variable Geometry Turbocharger (VGT) Component Test
          • Variable Geometry Turbocharger (VGT) Component Test Diagnostic P
      • Trouble Code Diagnostics and Tests
        • About This Group
        • Communication Error Test Instructions
        • Connecting to Service ADVISOR
        • Control Unit Information and Overview Test
        • Cylinder Cutout Test Instructions
        • Cylinder Cutout Test Using JDG1250
        • Cylinder Electronic Compression Test Instructions
        • Cylinder Misfire Test Instructions
        • Diagnostic Gauge Data Parameters Viewing Instructions
        • Diagnostic Gauge Active DTC Viewing Instructions
        • Diagnostic Gauge Stored DTC Viewing Instructions
        • Diagnostic Gauge Stored DTC Clearing Instructions
        • Diagnostic Trouble Code Designations
        • Diagnostic Trouble Codes List
        • Digital Multimeter — Using
        • EGR Valve — Clean Test Instructions
        • Electrical Circuit Concepts
        • Electronic Injector – Calibration Information
        • Engine Control Unit (ECU) — Reprogramming Instructions
        • Engine Hours — Updating Instructions
        • Exhaust Gas Recirculation Valve Calibration
        • Harness Diagnostic Mode Test
        • Interactive Tests and Calibration Results — Printing, Exporting,
        • Intermittent DTC Diagnostics
        • Internal Data Monitor — Instructions
        • Keep Electronic Control Unit Connectors Clean
        • Load Profile Information Test — Instructions
        • Payload File — Downloading Instructions
        • Service ADVISOR Data Parameter Description
        • Snapshot Instructions
        • Terminal Test
        • Trim Options Information
        • VGT Actuator Travel Range Test
        • VGT — Learn Value Reset Instructions
        • 000028.03 — Digital Throttle Signal Out of Range High
          • 000028.03 — Digital Throttle Signal Out of Range High Diagnostic
        • 000028.04 — Digital Throttle Signal Out of Range Low
          • 000028.04 — Digital Throttle Signal Out of Range Low Diagnostic
        • 000029.03 — Secondary Analog Throttle Signal Out of Range High
          • 000029.03 — Secondary Analog Throttle Signal Out of Range High D
        • 000029.04 — Secondary Analog Throttle Signal Out of Range Low
          • 000029.04 — Secondary Analog Throttle Signal Out of Range Low Di
        • 000091.03 — Primary Analog Throttle Signal Out of Range High
          • 000091.03 — Primary Analog Throttle Signal Out of Range High Dia
        • 000091.04 — Primary Analog Throttle Signal Out of Range Low
          • 000091.04 — Primary Analog Throttle Signal Out of Range Low Diag
        • 000091.09 — Throttle CAN Message Missing
        • 000094.03 — Low Pressure Fuel Signal Out of Range High
          • 000094.03 — Low Pressure Fuel Signal Out of Range High Diagnosti
        • 000094.04 — Low Pressure Fuel Signal Out of Range Low
          • 000094.04 — Low Pressure Fuel Signal Out of Range Low Diagnostic
        • 000094.17 — Low Pressure Fuel Signal Slightly Low
          • 000094.17 — Low Pressure Fuel Signal Slightly Low Diagnostic Pro
        • 000097.03 — Water In Fuel Signal Out of Range High
          • 000097.03 — Water In Fuel Signal Out of Range High Diagnostic Pr
        • 000097.04 — Water In Fuel Signal Out of Range Low
          • 000097.04 — Water In Fuel Signal Out of Range Low Diagnostic Pro
        • 000097.16 — Water in Fuel Detected
          • 000097.16 — Water In Fuel Detected Diagnostic Procedure
        • 000100.01 — Engine Oil Pressure Signal Extremely Low
          • 000100.01 — Engine Oil Pressure Signal Extremely Low Diagnostic
        • 000100.04 — Engine Oil Pressure Signal Out of Range Low
          • 000100.04 — Engine Oil Pressure Signal Out of Range Low Diagnost
        • 000100.18 — Engine Oil Pressure Signal Moderately Low
          • 000100.18 — Engine Oil Pressure Signal Moderately Low Diagnostic
        • 000100.31 — Engine Oil Pressure Detected with Engine Stopped
          • 000100.31 — Engine Oil Pressure Detected with Engine Stopped Dia
        • 000102.02 — Manifold Air Pressure Signal Invalid
          • 000102.02 — Manifold Air Pressure Signal Invalid Diagnostic Proc
        • 000102.03 — Manifold Air Pressure Signal Out of Range High
          • 000102.03 — Manifold Air Pressure Signal Out of Range High Diagn
        • 000102.04 — Manifold Air Pressure Signal Out of Range Low
          • 000102.04 — Manifold Air Pressure Signal Out of Range Low Diagno
        • 000103.00 — Turbo Speed Extremely High
          • 000103.00 — Turbo Speed Extremely High Diagnostic Procedure
        • 000103.05 — Turbo Speed Signal Circuit has High Resistance
          • 000103.05 — Turbo Speed Signal Circuit Has High Resistance Diagn
        • 000103.08 — Turbo Speed Signal Invalid
          • 000103.08 — Turbo Speed Signal Invalid Diagnostic Procedure
        • 000103.31 — Turbo Speed Signal Missing
          • 000103.31 — Turbo Speed Signal Missing Diagnostic Procedure
        • 000105.00 — Manifold Air Temperature Signal Extremely High
          • 000105.00 — Manifold Air Temperature Signal Extremely High Diagn
        • 000105.03 — Manifold Air Temperature Signal Out of Range High
          • 000105.03 — Manifold Air Temperature Signal Out of Range High Di
        • 000105.04 — Manifold Air Temperature Signal Out of Range Low
          • 000105.04 — Manifold Air Temperature Signal Out of Range Low Dia
        • 000105.15 — Manifold Air Temperature Signal Slightly High
          • 000105.15 — Manifold Air Temperature Signal Slightly High Diagno
        • 000105.16 — Manifold Air Temperature Signal Moderately High
          • 000105.16 — Manifold Air Temperature Signal Moderately High Diag
        • 000107.00 — Air Filter Restriction Switch Activated
          • 000107.00 — Air Filter Restriction Switch Activated Diagnostic P
        • 000107.31 — Air Filter Restriction Switch Activated
          • 000107.31 — Air Filter Restriction Diagnostic Procedure
        • 000108.02 — Barometric Air Pressure Signal Invalid
          • 000108.02 — Barometric Air Pressure Signal Invalid Diagnostic Pr
        • 000110.00 — Coolant Temperature Signal Extremely High
          • 000110.00 — Coolant Temperature Signal Extremely High Diagnostic
        • 000110.03 — Coolant Temperature Signal Out of Range High
          • 000110.03 — Coolant Temperature Signal Out of Range High Diagnos
        • 000110.04 — Coolant Temperature Signal Out of Range Low
          • 000110.04 — Coolant Temperature Signal Out of Range Low Diagnost
        • 000110.15 — Coolant Temperature Signal Slightly High
          • 000110.15 — Coolant Temperature Signal Slightly High Diagnostic
        • 000110.16 — Coolant Temperature Signal Moderately High
          • 000110.16 — Coolant Temperature Signal Moderately High Diagnosti
        • 000110.17 — Coolant Temperature Signal Slightly Low
          • 000110.17 — Coolant Temperature Signal Slightly Low Diagnostic P
        • 000111.01 — Coolant Level Extremely Low
          • 000111.01 — Coolant Level Extremely Low Diagnostic Procedure
        • 000157.01 — High Pressure Fuel Signal Extremely Low
          • 000157.01 — High Pressure Fuel Signal Extremely Low Diagnostic P
        • 000157.03 — High Pressure Fuel Signal Out of Range High
          • 000157.03 — High Pressure Fuel Signal Out of Range High Diagnost
        • 000157.04 — High Pressure Fuel Signal Out of Range Low
          • 000157.04 — High Pressure Signal Out of Range Low Diagnostic Pro
        • 000157.16 — High Pressure Fuel Signal Moderately High
          • 000157.16 — High Pressure Fuel Signal Moderately High Diagnostic
        • 000157.18 — High Pressure Fuel Signal Moderately Low
          • 000157.18 — High Pressure Fuel Signal Moderately Low Diagnostic
        • 000158.17 — ECU Power Down Error
          • 000158.17 — ECU Power Down Error Diagnostic Procedure
        • 000174.00 — Fuel Temperature Signal Extremely High
          • 000174.00 — Fuel Temperature Signal Extremely High Diagnostic Pr
        • 000174.03 — Fuel Temperature Signal Out of Range High
          • 000174.03 — Fuel Temperature Signal Out of Range High Diagnostic
        • 000174.04 — Fuel Temperature Signal Out of Range Low
          • 000174.04 — Fuel Temperature Signal Out of Range Low Diagnostic
        • 000174.16 — Fuel Temperature Signal Moderately High
          • 000174.16 — Fuel Temperature Signal Moderately High Diagnostic P
        • 000189.00 — Engine Speed Derate Condition Exists
        • 000190.00 — Engine Speed Extremely High
          • 000190.00 — Engine Speed Extremely High Diagnostic Procedure
        • 000190.16 — Engine Speed Moderately High
          • 000190.16 — Engine Speed Moderately High Diagnostic Procedure
        • 000237.02 — VIN Security Data Invalid
        • 000237.13 — VIN Option Code Security Data Conflict
        • 000237.31 — VIN Security Data Missing
        • 000412.00 — EGR Temperature Signal Extremely High
          • 000412.00 — EGR Temperature Signal Extremely High Diagnostic Pro
        • 000412.03 — EGR Temperature Signal Out of Range High
          • 000412.03 —EGR Temperature Signal Out of Range High Diagnostic P
        • 000412.04 — EGR Temperature Signal Out of Range Low
          • 000412.04 — EGR Temperature Signal Out of Range Low Diagnostic P
        • 000412.15 — EGR Temperature Signal Slightly High
          • 00412.15 — EGR Temperature Signal Slightly High Diagnostic Proce
        • 000412.16 — EGR Temperature Signal Moderately High
          • 00412.16 — EGR Temperature Signal Moderately High Diagnostic Pro
        • 000441.03 — Gear Oil Temperature Signal Out of Range High
        • 000441.04 — Gear Oil Temperature Signal Out of Range Low
        • 000611.03 — Injector Shorted to Voltage Source
          • 000611.03 — Injector Shorted to Voltage Source Diagnostic Proced
        • 000611.04 — Injector Shorted to Ground
          • 000611.04 — Injector Shorted to Ground Diagnostic Procedure
        • 000627.01 — All Injector Circuits Have High Resistance
          • 000627.01— All Injector Circuits Have High Resistance Diagnostic
        • 000627.18 — Injector Power Supply Voltage Moderately Low
          • 000627.18 — Injector Power Supply Voltage Moderately Low Diagnos
        • 000629.12 — ECU EEPROM Error
          • 000629.12 — ECU EEPROM Error Diagnostic Procedure
        • 000629.13 — ECU Boot Block Error
          • 000629.13 — ECU Boot Block Error Diagnostic Procedure
        • 000636.02 — Camshaft Position Signal Invalid
          • 000636.02 — Camshaft Position Signal Invalid Diagnostic Procedur
        • 000636.05 — Camshaft Position Circuit Has High Resistance
          • 000636.05 — Camshaft Position Circuit Has High Resistance Diagno
        • 000636.06 — Camshaft Position Circuit Has Low Resistance
          • 000636.06 — Camshaft Position Circuit Has Low Resistance Diagnos
        • 000636.08 — Camshaft Position Signal Missing
          • 000636.08 — Camshaft Position Signal Missing Diagnostic Procedur
        • 000636.10 — Camshaft Position Signal Rate of Change Abnormal
          • 000636.10 — Camshaft Position Signal Rate of Change Abnormal Dia
        • 000637.02 — Crankshaft Position Signal Invalid
          • 000637.02 — Crankshaft Position Signal Invalid Diagnostic Proced
        • 000637.05 — Crankshaft Position Circuit Has High Resistance
          • 000637.05 — Crankshaft Position Circuit Has High Resistance Diag
        • 000637.06 — Crankshaft Position Circuit Has Low Resistance
          • 000637.06 — Crankshaft Position Circuit Has Low Resistance Diagn
        • 000637.07 — Crankshaft and Camshaft Position Signals Out of Sync
          • 000637.07 — Crankshaft and Camshaft Position Signals Out of Sync
        • 000637.08 — Crankshaft Position Signal Missing
          • 000637.08 — Crankshaft Position Signal Missing Diagnostic Proced
        • 000637.10 — Crankshaft Position Signal Rate of Change Abnormal
          • 000637.10 — Crankshaft Position Signal Rate of Change Abnormal D
        • 000640.11 — External Engine Protection Commanded
          • 000640.11 — External Engine Protection Commanded Diagnostic Proc
        • 000640.31 — External Derate Commanded
          • 000640.31 — External Derate Commanded Diagnostic Procedure
        • 000641.04 — VGT Actuator Supply Voltage Out of Range Low
          • 000641.04 — VGT Actuator Supply Voltage Out of Range Low Diagnos
        • 000641.12 — VGT Actuator Communication Error
          • 000641.12 — VGT Actuator Communication Error Diagnostic Procedur
        • 000641.13 — VGT Actuator Learn Error
          • 000641.13 — VGT Actuator Learn Error Diagnostic Procedure
        • 000641.16 — VGT Actuator Temperature Moderately High
          • 000641.16 — VGT Actuator Temperature Moderately High Diagnostic
        • 000647.05 — Engine Fan Drive Circuit Has High Resistance
        • 000647.07 — Engine Fan Drive Not Responding
        • 000651.05 — Injector #1 Circuit Has High Resistance
          • 000651.05 — Injector #1 Circuit Has High Resistance Diagnostic P
        • 000651.06 — Injector #1 Circuit Has Low Resistance
          • 000651.06 — Injector #1 Circuit Has Low Resistance Diagnostic Pr
        • 000651.13 — Injector #1 Calibration Fault
          • 000651.13 — Injector #1 Calibration Fault Diagnostic Procedure
        • 000652.05 — Injector #2 Circuit Has High Resistance
          • 000652.05 — Injector #2 Circuit Has High Resistance Diagnostic P
        • 000652.06 — Injector #2 Circuit Has Low Resistance
          • 000652.06 — Injector #2 Circuit Has Low Resistance Diagnostic Pr
        • 000652.13 — Injector #2 Calibration Fault
          • 000652.13 — Injector #2 Calibration Fault Diagnostic Procedure
        • 000653.05 — Injector #3 Circuit Has High Resistance
          • 000653.05 — Injector #3 Circuit Has High Resistance Diagnostic P
        • 000653.06 — Injector #3 Circuit Has Low Resistance
          • 000653.06 — Injector #3 Circuit Has Low Resistance Diagnostic Pr
        • 000653.13 — Injector #3 Calibration Fault
          • 000653.13 — Injector #3 Calibration Fault Diagnostic Procedure
        • 000654.05 — Injector #4 Circuit Has High Resistance
          • 000654.05 — Injector #4 Circuit Has High Resistance Diagnostic P
        • 000654.06 — Injector #4 Circuit Has Low Resistance
          • 000654.06 — Injector #4 Circuit Has Low Resistance Diagnostic Pr
        • 000654.13 — Injector #4 Calibration Fault
          • 000654.13 — Injector #4 Calibration Fault Diagnostic Procedure
        • 000655.05 — Injector #5 Circuit Has High Resistance
          • 000655.05 — Injector #5 Circuit Has High Resistance Diagnostic P
        • 000655.06 — Injector #5 Circuit Has Low Resistance
          • 000655.06 — Injector #5 Circuit Has Low Resistance Diagnostic Pr
        • 000655.13 — Injector #5 Calibration Fault
          • 000655.13 — Injector #5 Calibration Fault Diagnostic Procedure
        • 000656.05 — Injector #6 Circuit Has High Resistance
          • 000656.05 — Injector #6 Circuit Has High Resistance Diagnostic P
        • 000656.06 — Injector #6 Circuit Has Low Resistance
          • 000656.06 — Injector #6 Circuit Has Low Resistance Diagnostic Pr
        • 000656.13 — Injector #6 Calibration Fault
          • 000656.13 — Injector #6 Calibration Fault Diagnostic Procedure
        • 000898.09 — Engine Speed CAN Message Invalid
        • 000970.31 — External Shutdown Switch Activated
          • 000970.31 — External Shutdown Switch Activated Diagnostic Proced
        • 000971.31 — External Derate Switch Activated
          • 000971.31 — External Derate Switch Activated Diagnostic Procedur
        • 001075.12 — Low Pressure Fuel Pump Status Error
          • 001075.12 — Low Pressure Fuel Pump Status Error Diagnostic Proce
        • 001109.31 — Approaching Engine Protection Shutdown
          • 001109.31 — Approaching Engine Protection Shutdown Diagnostic Pr
        • 001110.31 — Engine Protection Shutdown Active
          • 001110.31 — Engine Protection Shutdown Active Diagnostic Procedu
        • 001136.00 — ECU Temperature Signal Extremely High
          • 001136.00 — ECU Temperature Signal Extremely High Diagnostic Pro
        • 001136.16 — ECU Temperature Signal Moderately High
          • 001136.16 — ECU Temperature Signal Moderately High Diagnostic Pr
        • 001172.03 — Turbo Compressor Inlet Temperature Signal Out of Ran
          • 001172.03 — Turbo Compressor Inlet Temperature Signal Out of Ran
        • 001172.04 — Turbo Compressor Inlet Temperature Signal Out of Ran
          • 001172.04 — Turbo Compressor Inlet Temperature Signal Out of Ran
        • 001180.00 — Calculated Turbo Turbine Inlet Temperature Signal Ex
          • 001180.00 — Calculated Turbo Turbine Inlet Temperature Signal Ex
        • 001180.16 — Calculated Turbo Turbine Inlet Temperature Moderatel
          • 001180.16 — Calculated Turbo Turbine Inlet Temperature Moderatel
        • 001568.02 — Torque Curve Selection CAN Message Error
        • 001569.31 — Engine in Power Derate Condition
        • 001639.01 — Fan Speed Signal Extremely Low
        • 001639.16 — Fan Speed Signal Moderately High
        • 001639.18 — Fan Speed Signal Moderately Low
        • 002000.13 — Incorrect ECU for Application
        • 002005.09 — No CAN Message From Source Address 5
        • 002005.14 — Incorrect CAN Message Received From Source Address 5
          • 002005.14 — Incorrect CAN Message Received From Source Address 5
        • 002030.09 — No CAN Message From Source Address 30
        • 002071.09 — No CAN Message From Source Address 71
        • 002630.00 — Charge Air Cooler Outlet Temperature Signal Extremel
          • 002630.00 – Charge Air Cooler Outlet Temperature Signal Extremel
        • 002630.03 — Charge Air Cooler Outlet Temperature Signal Out Of R
          • 002630.03 — Charge Air Cooler Outlet Temperature Signal Out of R
        • 002630.04 — Charge Air Cooler Outlet Temperature Signal Out of R
          • 002630.04 — Charge Air Cooler Outlet Temperature Signal Out of R
        • 002630.15 — Charge Air Cooler Outlet Temperature Signal Slightly
          • 002630.15 — Charge Air Cooler Outlet Temperature Signal Slightly
        • 002630.16 — Charge Air Cooler Outlet Temperature Signal Moderate
          • 002630.16 — Charge Air Cooler Outlet Temperature Signal Moderate
        • 002659.02 — Calculated EGR Flow Rate Invalid
          • 002659.02 — Calculated EGR Flow Rate Invalid Diagnostic Procedur
        • 002659.15 — Calculated EGR Flow Rate Slightly High
          • 002659.15 — Calculated EGR Flow Rate Slightly High Diagnostic Pr
        • 002659.17 — Calculated EGR Flow Rate Slightly Low
          • 002659.17 — Calculated EGR Flow Rate Slightly Low Diagnostic Pro
        • 002790.16 — Calculated Compressor Outlet Temperature Moderately
          • 002790.16 — Calculated Compressor Outlet Temperature Moderately
        • 002791.02 — EGR Valve Position Signal Invalid (Forward)
          • 002791.02 – EGR Valve Position Signal Invalid (Forward) Diagnost
        • 002791.03 — EGR Valve Position Signal Out of Range High (Forward
          • 002791.03 — EGR Valve Position Signal Out of Range High (Forward
        • 002791.04 — EGR Valve Position Signal Out of Range Low (Forward)
          • 002791.04 — EGR Valve Position Signal Out of Range Low (Forward)
        • 002791.07 — EGR Valve Not Reaching Expected Position (Forward)
          • 002791.07 – EGR Valve Not Reaching Expected Position (Forward) D
        • 002791.13 — EGR Valve Calibration Change Over a Short Period of
          • 002791.13 — EGR Valve Calibration Change Over a Short Period of
        • 002791.31 — EGR Valve Calibration Change Over a Long Period of T
          • 002791.31 — EGR Valve Calibration Change Over a Long Period of T
        • 002795.07 — VGT Actuator Not Reaching Expected Position
          • 002795.07 — VGT Actuator Not Reaching Expected Position Diagnost
        • 003510.03 — Sensor Supply #2 Voltage Out of Range High
          • 003510.03 — Sensor Supply #2 Voltage Out of Range High Diagnosti
        • 003510.04 — Sensor Supply #2 Voltage Out of Range Low
          • 003510.04 — Sensor Supply #2 Voltage Out of Range Low Diagnostic
        • 003511.03 — Sensor Supply #3 Voltage Out of Range High
          • 003511.03 — Sensor Supply #3 Voltage Out of Range High Diagnosti
        • 003511.04 — Sensor Supply #3 Voltage Out of Range Low
          • 003511.04 — Sensor Supply #3 Voltage Out of Range Low Diagnostic
        • 003512.03 — Sensor Supply #4 Voltage Out of Range High
          • 003512.03 — Sensor Supply #4 Voltage Out of Range High Diagnosti
        • 003512.04 — Sensor Supply #4 Voltage Out of Range Low
          • 003512.04 — Sensor Supply #4 Voltage Out of Range Low Diagnostic
        • 003513.03 — Sensor Supply #5 Voltage Out of Range High
          • 003513.03 — Sensor Supply #5 Voltage Out of Range High Diagnosti
        • 003513.04 — Sensor Supply #5 Voltage Out of Range Low
          • 003513.04 — Sensor Supply #5 Voltage Out of Range Low Diagnostic
        • 003822.02 — EGR Valve Position Signal Invalid (Rear)
          • 003822.02 – EGR Valve Position Signal Invalid (Rear) Diagnostic
        • 003822.03 — EGR Valve Position Signal Out of Range High (Rear)
          • 003822.03 — EGR Valve Position Signal Out of Range High (Rear) D
        • 003822.04 — EGR Valve Position Signal Out of Range Low (Rear)
          • 003822.04 — EGR Valve Position Signal Out of Range Low (Rear) Di
        • 003822.07 — EGR Valve Not Reaching Expected Position (Rear)
          • 003822.07 – EGR Valve Not Reaching Expected Position (Rear) Diag
        • 003822.13 — EGR Valve Calibration Change Over a Short Period of
          • 003822.13 — EGR Valve Calibration Change Over a Short Period of
        • 003822.31 — EGR Valve Calibration Change Over a Long Period of T
          • 003822.31 — EGR Valve Calibration Change Over a Long Period of T
        • 200852.31 — A/C Compressor State Incorrect
        • 523379.03 — Single Point Ground #7 Has High Resistance
        • 523744.31 — A/C Compressor is ON When It Should be OFF
      • Common Observables
        • E6 – Engine Will Not Crank
        • E7 – Abnormal Engine Noise
        • E10 – Engine Idles Poorly
        • F3 – Excessive Fuel Consumption
        • F4 – Fuel in Oil
        • D1 – ECU Does Not Communicate with Service ADVISOR
          • D1 – ECU Does Not Communicate with Service ADVISOR Diagnostic Pr
        • D2 – ECU Does Not Communicate with Diagnostic Gauge or Gauge Dis
          • D2 – ECU Does Not Communicate with Diagnostic Gauge or Gauge Dis
        • D3 – ECU Does Not Program with Service ADVISOR
          • D3 – ECU Does Not Program with Service ADVISOR Diagnostic Proced
        • Temperature Sensor Validity Test
          • Temperature Sensor Validity Test Diagnostic Procedure
        • EGR/VGT Temperature and Flow Test
          • EGR/VGT Temperature and Flow Test
    • Tools
      • Repair Tools
        • Repair and Adjustment Tools
        • Connector Repair Tools
        • Other Material
      • Diagnostic Service Tools
        • Electronic System Diagnostic Tools
      • Dealer Fabricated Service Tools
        • How To Make Tools
        • DFRG9 – Monometer
    • Specifications
      • Repair Specifications
        • Unified Inch Bolt and Cap Screw Torque Values
        • Metric Bolt and Cap Screw Torque Values
        • General OEM Engine Specifications
        • Electronic Air System Repair and Adjustment Specifications
        • Fuel System with Type 1 Fuel Supply System Repair and Adjustment
        • Fuel System with Type 2 Fuel Supply System Repair and Adjustment
        • Electronic Engine Control System Specifications With Type 1 Fuel
        • Electrical Engine Control System Specifications With Type 2 Fuel
      • Diagnostic Specifications
        • Application Specifications
        • OEM Engines – Derate Specifications
        • EGR Temperature Sensor Characteristics
        • Compressor Inlet Temperature Sensor Characteristics
        • Manifold Air Temperature and Charge Air Cooler Outlet Temperatur
        • Barometric Pressure Versus Altitude
        • 13.5L 12V ECU Wiring Diagram 1
        • 13.5L 12V ECU Wiring Diagram 2
        • 13.5L 12V ECU Wiring Diagram 3
        • 13.5L 12V ECU Wiring Diagram 4
        • 13.5L 12V ECU Wiring Diagram 5
        • 13.5L 12V ECU Wiring Diagram 6
        • 13.5L 12V ECU Wiring Diagram 7
        • 13.5L 12V ECU Wiring Diagram 8
        • 13.5L 24V ECU Wiring Diagram 1
        • 13.5L 24V ECU Wiring Diagram 2
        • 13.5L 24V ECU Wiring Diagram 3
        • 13.5L 24V ECU Wiring Diagram 4
        • 13.5L 24V ECU Wiring Diagram 5
        • 13.5L 24V ECU Wiring Diagram 6
        • 13.5L 24V ECU Wiring Diagram 7
        • 13.5L 24V ECU Wiring Diagram 8
        • OEM Engines – Instrument Panel/Engine Start Components Electrica
        • OEM Instrument Panel / Engine Start Components Electrical Wiring
        • 13.5L Wire Splice Location Diagrams
        • Oil Temperature Switch Option
        • Redundant ECU Option 13.5L Wiring Diagram
        • Redundant ECU Option 13.5L Wire Splice Location Diagram
  • Page Number
    • Section 01
      • Group 000
      • Group 001
      • Group 002
      • Group 003
    • Section 02
      • Group 90
      • Group 91
      • Group 100
      • Group 110
      • Group 115
    • Section 03
      • Group 130
      • Group 135
      • Group 140
    • Section 04
      • Group 150
      • Group 155
      • Group 160
      • Group 165
    • Section 05
      • Group 170
      • Group 180
      • Group 190
    • Section 06
      • Group 200
      • Group 210

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