John Deere TeamMate II 1200, 1400, and 1600 Series Inboard Planetary Axles Technical Manual (CTM43)

John Deere TeamMate II 1200, 1400, and 1600 Series Inboard Planetary Axles Technical Manual (CTM43)

Format: PDF (Printable Document)

File Language: English

File Pages: 454

File Size: 10.03 MB (Speed Download Link)

Brand: John Deere

Model: TeamMateä II 1200, 1400, and 1600 Series Inboard Planetary Axles

Book No: CTM43

Type of Document: Technical Manual

Categories: John Deere PDF, PDF

$ 40

John Deere TeamMate II 1200, 1400, and 1600 Series Inboard Planetary Axles Technical Manual (CTM43)

John Deere TeamMateä II 1200, 1400, and 1600 Series Inboard Planetary Axles Technical Manual (CTM43)

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John Deere TeamMateä II 1200, 1400, and 1600 Series Inboard Planetary Axles Index:

Contents
- TeamMate II 1200-1400-1600 Axles
  - Safety
    - Recognize Safety Information
    - Handle Fluids Safely—Avoid Fires
    - Prevent Battery Explosions
    - Prepare for Emergencies
    - Prevent Acid Burns
    - Handle Chemical Products Safely
    - Avoid High-Pressure Fluids
    - Park Machine Safely
    - Support Machine Properly
    - Wear Protective Clothing
    - Work in Clean Area
    - Service Machines Safely
    - Work In Ventilated Area
    - Illuminate Work Area Safely
    - Replace Safety Signs
    - Use Proper Lifting Equipment
    - Avoid Harmful Asbestos Dust
    - Avoid Heating Near Pressurized Fluid Lines
    - Remove Paint Before Welding or Heating
    - Use Proper Tools
    - Construct Dealer-Made Tools Safely
    - Dispose of Waste Properly
    - Live With Safety
  - General
    - General Inboard Planetary Axle Specifications— OEM Applications
    - Axle Identification
    - Serial Number Plates—John Deere Applications
    - Serial Number Plate—OEM Applications—1200 Series
    - Serial Number Plate—OEM Applications—1400 Series
    - Serial Number Plate—OEM Applications—1600 Series
    - General Repair Procedures
    - Sealants and Adhesives Cross-Reference Chart
    - Sealing Instructions
    - Transmission, Hydraulic, and Gear Case Oil
    - Service and Maintenance Schedule
    - Standard and Extreme Duty Axle—Oil Capacity (Approximate)
    - Super Wide Extreme Duty Axle—Oil Capacity (Approximate)
    - Check, Drain, and Refill Axle Oil—Standard and Extreme Duty Axles
    - Check, Drain, and Refill Axle Oil—Super Wide Extreme Duty Axles
    - Alternative and Synthetic Lubricants
    - Lubricant Storage
    - Mixing of Lubricants
    - Grease
    - Metric Bolt and Cap Screw Torque Values
    - Unified Inch Bolt and Cap Screw Torque Values
    - Unified Inch Bolt and Cap Screw Torque Values— Grade 180
    - Hydraulic Connections
  - 1200-1400 Oscillation Supports
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Cross-Sectional View—Input Housing/Cover
    - Exploded View—Dual Input Oscillating Supports
    - Remove Input Oscillating Support
    - Disassemble and Inspect Input Oscillating Support
    - Assemble Input Oscillating Support
    - Install Oscillating Support—Non-helical Input Spline Axles
    - Install Oscillating Support—Helical Input Spline Axles
    - Remove, Disassemble, and Assemble Oscillating Support from Opposite End of Input
  - 1600 Oscillation Supports
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Cross-Sectional View—Input Quill—Oscillating
    - Remove Oscillating Support
    - Disassemble Oscillating Support
    - Assemble Oscillating Support
    - Install Oscillating Support
    - Remove and Install Pivot Pin
    - Remove, Disassemble, and Assemble Oscillating Support from Opposite End of Input
  - Axle Assembly End Play
    - Specifications
    - Adjust Axle Assembly End Play—In Vehicle
  - 1200-1400 Non-Helical Input Spline Axle Input Housing
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Remove and Install Input Housing
    - Cross-Sectional View—Input Housing/Cover
    - Exploded View—Input Housing/Cover
    - Disassemble and Assemble Input Housing
    - Determine Differential Drive Shaft Cone Point Shim Pack
    - Continue Assembly
    - Adjust Input Pinion Shaft End Play
  - 1400 Helical Input Spline, Input Housing
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Remove and Install Input Housing
    - Cross-Sectional View—Input Housing/Cover
    - Exploded View—Input Housing/Cover
    - Disassemble and Assemble Input Housing
    - Determine Differential Drive Shaft Cone Point Shim Pack
    - Continue Assembly
    - Adjust Input Pinion Shaft End Play
  - 1600 Input Housing/Case Cover
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Install Axle in Repair Stand
    - Remove Input Housing/Cover
    - Cross-Sectional View—Input Housing/Cover
    - Exploded View—Input Housing/Cover
    - Disassemble Input Housing/Cover and Bevel Pinion Shaft
    - Assemble Input Housing/Cover and Bevel Pinion Shaft
    - Determine Differential Drive Shaft Cone Point Shim Pack
    - Continue Assembly of Input Housing/Cover
    - Install Input Housing/Cover
  - Disconnect and Input Housing/Case Cover
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Cross-Sectional View—Axle Disconnect and Input Housing/Case Cover
    - Cross-Sectional and Exploded Views—Axle Disconnect
    - Remove Disassemble and Assemble Axle Disconnect
    - Cross-Sectional and Exploded Views—Input Housing/Case Cover
    - Remove Input Housing/Case Cover
    - Disassemble Input Housing/Case Cover and Pinion Shaft
    - Assemble Input Housing/Case Cover and Pinion Shaft
    - Determine Differential Drive Shaft Cone Point Shim Pack
    - Continue Assembly
    - Adjust Pinion Shaft
    - Install Input Housing/Case Cover
    - Install Axle Disconnect
  - 1200-1400 Differential Housings
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Exploded View—Differential Lock Lines— Air Boost System
    - Exploded View—Differential Lock Lines— Suction Tube
    - Cross-Sectional View—Differential Assembly With Differential Lock 1200 Series—Capture System
    - Cross-Sectional View—Differential Assembly With Differential Lock 1400 Series Earlier Style—Capture System
    - Cross-Sectional View—Differential Assembly With Differential Lock 1400 Series Later Style—Capture System
    - Cross-Sectional View—Differential Assembly With Differential Lock 1200 Series—Air or Turbo Boost System
    - Cross-Sectional View—Differential Assembly With Differential Lock 1400 Series Earlier Style—Air or Turbo Boost System
    - Cross-Sectional View—Differential Assembly With Differential Lock 1400 Series Later Style—Air or Turbo Boost System
    - Remove Differential Housing Assembly
    - Disassemble, Inspect, and Assemble Differential Housing
    - Assemble and Test Differential Lock Quill
    - Remove and Install Ring Gear
    - Disassemble, Inspect, and Assemble Differential Pinions
    - Cross-Sectional View—Differential Assembly—NoSPIN™
    - Exploded View—Differential Assembly—NoSPIN™
    - Disassemble, Inspect, and Assemble NoSPIN™ Differential
    - Install Differential
    - Adjust Differential Bearing Preload
    - Adjust Differential Backlash
    - Install Differential Lock Lines
    - Install Housing/Cover
  - 1400 John Deere Grader Differential Housing
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Install Differential Case Assembly in Repair Stand
    - Remove Input Housing/Cover
    - High Pressure—Differential Housing with Differential Lock
    - Low Pressure—Differential Housing with Differential Lock
    - Remove Differential Housing
    - Disassemble, Assemble, and Test Differential Lock Quill
    - High Pressure—Disassemble Differential Housing
    - Low Pressure—Disassemble Differential Housing
    - Remove and Install Ring Gear
    - High Pressure— Assemble Differential Housing
    - Low Pressure—Assemble Differential Housing
    - Install Differential Housing
    - Adjust Differential Bearing Preload
    - Install Differential Lock Lines
    - Install Input Housing/Cover
    - Adjust Differential Backlash
  - 1600 Differential Housing
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Install Axle in Repair Stand
    - Remove Differential Housing
    - Cross-Sectional View—Differential with DifferentialLock
    - Cross-Sectional View—Standard Differential
    - Disassemble, Inspect, and Assemble Differential Housing
    - Install Differential Housing
    - Adjust Differential Preload
    - Adjust Differential Backlash
  - 1200-1400 Standard and Extreme Duty Axle Final Drive
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Exploded View—Axle Shaft and Housing—Greased Outer Bearing
    - Exploded View—Axle Shaft and Housing—Greased Outer Bearing with Spacer
    - Exploded View—Axle Shaft and Housing— Oiled Outer Bearing Axles
    - Exploded View—Final Drive
    - Remove Axle Housing Assemblies
    - Remove Axle Housing
    - Disassemble, Inspect, and Assemble Axle Shaft
    - Disassemble and Assemble Axle Housing
    - Assemble Final Drive/Axle Housing Assembly
    - Cross-Sectional View—Planet Pinion Carrier andAxle Shaft
    - Cross-Sectional View—Final Drive Hub and AxleShaft—1200 Series
    - Disassemble Planet Pinion Carrier
    - Inspect Planet Pinion Components
    - Assemble Planet Pinion Carrier
    - Assemble Axle Shaft and Housing
    - Adjust Axle Bearings
    - Install Axle Housing Assemblies
    - Torque Turn Tightening Procedure
    - Fill Axle Housing with Grease (Greased Outer Bearing Axles)
  - 1400 John Deere Grader Planetary Carrier
    - Essential or Recommended Tools
    - Other Material
    - Cross-Sectional View—Planet Pinion Carrier
    - Disassemble Planet Pinion Carrier
    - Inspect Planet Pinion Components
    - Assemble Planet Pinion Carrier
    - Inspect and Install Final Drive Ring Gear
  - 1400 John Deere Extreme Duty Planetary Carrier
    - Specifications
    - Cross-Sectional View—Planet Pinion Carrier
    - Disassemble, Inspect, and Assemble Planet Pinion Carrier
  - 1400 Super Wide Extreme Duty Axle Housing, Shaft, and Final Drive
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Exploded View—Axle Shaft and Housing
    - Exploded View—Final Drive
    - Remove and Disassemble Axle Housing Assemblies
    - Disassemble, Inspect, and Assemble Axle Shaft
    - Cross-Sectional View—Planet Pinion Carrier
    - Disassemble, Inspect, and Assemble Planet Pinion Carrier
    - Install Axle Face Seals
    - Install Axle Housing to Axle Shaft
    - Adjust Axle Bearings
    - Install Axle Housing Assemblies
  - 1600 Final Drive/Planetary Carrier
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Install Axle Assembly in Repair Stand
    - Remove Final Drive Assemblies
    - Install Final Drive Assemblies
    - Cross-Sectional View—Final Drive and Axle Assembly—Oiled Outer Axle Bearing
    - Exploded View—Axle Shaft and Housing—Oiled Outer Axle Bearing
    - Cross-Sectional View—Final Drive and Axle Assembly Greased Outer Axle Bearing
    - Exploded View—Axle Shaft and Housing Greased Outer Axle Bearing
    - Disassemble Final Drive
    - Exploded View—Final Drive Planetary Carrier
    - Disassemble Planet Pinion Carrier
    - Inspect Planet Pinion Components
    - Assemble Planet Pinion Carrier
    - Remove Axle Housing
    - Disassemble and Assemble Axle Housing
    - Disassemble, Inspect, and Assemble Axle Shaft
    - Install Axle Housing
    - Adjust Axle Bearings
  - 1200-1400 Single Disk Brakes
    - Essential or Recommended Tools
    - Specifications
    - Exploded View—Brake Components—Early Design—ThreeDowel
    - Exploded View—Brake Components—Later Design
    - Exploded View—Brake Components—Later Design—Retained Backing Plate
    - Disassemble and Assemble Brakes
  - 1600 Single Disk Brakes
    - Specifications
    - Cross-Sectional View—Brake Components
    - Exploded View—Brake Components
    - Disassemble and Assemble Brakes
  - 1400 Multiple Disk Brakes
    - Essential or Recommended Tools
    - Specifications
    - Brake Inspection—Hydraulic Brakes
    - Cross-Sectional View—Brake Components—Multiple Disk Brakes
    - Exploded View—Brake Components—Multiple Disk Brakes
    - Remove and Install Brake Components from Differential Case
    - Brake Piston Packings—Vacuum Leakdown Test
  - Parking Brake
    - Essential or Recommended Tools
    - Specifications
    - Cross-Sectional View—Manual Park Brake
    - Remove, Assemble, and Adjust Park Brake— Manual
    - Cross-Sectional View—Spring Applied/HydraulicRelease Park Brake
    - Remove, Assemble, and Adjust Park Brake— SpringApplied/Hydraulic Release
  - Dry Drum Brake
    - Specifications
    - 1400 Series Dry Drum Brake Axle
    - Remove Brake Drum
    - Inspect Brake Drum
    - Remove Brake Adjuster
    - Remove Camshaft and Air Chamber Bracket
    - Inspect Air Chamber Inner Bracket
    - Inspect Spider Assembly
    - Remove and Install Spider Assembly
    - Install Air Chamber Bracket and Camshaft
    - Install Brake Adjuster
    - Install Brake Drum
  - Troubleshooting
    - Troubleshoot Axle and Differential
  - Brake Inspection, Adjustments, Tests, and Bleeding
    - Adjust Park Brake—Spring Applied/Hydraulic Release
    - Park Brake Pressure Test
    - Adjust Park Brake—Manual
    - Brake Disk Inspection (External)
    - Annular Brake Piston Inspection
    - Leakdown Test—Brake Piston Packings
    - Bleed Hydraulic Brakes
  - Operational Checks
    - Axle Vertical Movement Check1
    - Check Carrier Backlash
    - Check Ring Gear and Pinion Tooth Contact Pattern
  - Differential and Axle Assembly Tests
    - Air Test Differential Lock Capture System
    - Oil Test Differential Lock Capture System
    - Test Differential Lock Sealing Rings with Air Boost System
    - Air Test Standard and Extreme Duty Axle Assembly
    - Air Test Axle Assembly—Super Wide Extreme Duty Axle
    - NoSPIN™ Differential—Installation Test
    - NoSPIN™ Differential—Operation Test
    - NoSPIN™ Differential Test
    - Differential Lock Function Test
  - Theory of Operation
    - Axle Oscillation
    - Axle Disconnect Operation
    - Inboard Planetary Axle Operation
    - Differential Operation
    - Standard Differential Operation
    - Dif-Lok Differential Operation
    - NoSPIN™ Differential Operation
    - Capture System Operation
    - Air Boost System Operation
    - Pressurized Differential Case Operation
    - Standard and Extreme Duty Final Drive/Axle Operation (Oiled Outer Axle Bearing)
    - Standard and Extreme Duty Final Drive/Axle Operation (Greased Outer Axle Bearing)
    - Super Wide Extreme Duty Final Drive/Axle Operation
    - Service Brake Operation—Single Disk
    - Service Brake Operation—Multiple Disk
    - Park Brake Operation—Manual
    - Park Brake Operation—SAHR
    - Dry Drum Brake Operation
  - Dealer Fabricated Tools
    - Fabricated Tools
    - DF1055—Yoke Holding Tool
    - DF1057—Axle Adjusting Tool
    - DFRW7A—Differential Lifting Tool
    - DFRW30—Axle Jacking Tool
    - DFRW102—Pinion Shaft Tool
    - DFRW143—Axle Housing and Inner Bearing Removal Tool
    - Speedi Sleeve Installation Tool