Description
Kalmar HVT-R2 Operation and Repair Manual
Kalmar HVT-R2 Index:
CONTENTS
1 Preface 7
2 Safety Precautions 8
3 Instructions 9
4 Product specifications 11
5 Transport and storage 27
6 Installation 30
7 Operation 44
8 Maintenance 61
9 Troubleshooting 67
10 Repair 71
11 Spare parts 253
12 Decommissioning 254
13 Disposal 255
14 Extension and conversion 256
1 Preface
Abbreviations used
Related documents
2 Safety Precautions
Intended use
Improper use
Personnel qualifications
3 Instructions
General instructions
During transport
During installation
During commissioning
During cleaning
During maintenance and repair
During disposal
4 Product specifications
Delivery content
General system description
CROSS SECTION DRAWINGS
Fluid specification
Temperature specifications
Pressure specifications
Hydraulic heat exchanger specifications
Transmission sensors
Transmission control unit (TCU)
5 Transport and storage
Transport of HVT
Storage of HVT components
6 Installation
Unpacking
Installation conditions
Installation of HVT
7 Operation
Clutch and hydrostat management
Temperature dependent operation modes
Tilting limits
Diagnostic and monitoring functionality
Emergency operation (limp home mode)
Towing or pushing
8 Maintenance
Cleaning
Inspection
Lubricants
Maintenance intervals
Procedures
9 Troubleshooting
Trasmission issues
Troubleshooting procedures
10 Repair
General assembly instructions
Electric/electronic components
Hydraulic components
Transmission housing
Maintenance of gear and clutch shafts
Special Tools
11 Spare parts
12 Decommissioning
13 Disposal
14 Extension and conversion