$ 0
0
$ 0
0

Kohler 200REOZP, 230-400REOZD Industrial Generator Sets Wiring Diagrams (tp5988)

Format: PDF (Printable Document)

File Language: English

File Pages: 66

File Size: 3.65 MB (Speed Download Link)

Brand: Kohler

Model: 200REOZP, 230-400REOZD Industrial Generator Sets

Book No: tp5988

Type of Document: Wiring Diagrams

Categories: ,

$ 40

Share:

Kohler 200REOZP, 230-400REOZD Industrial Generator Sets Wiring Diagrams (tp5988)

Kohler 200REOZP, 230-400REOZD Industrial Generator Sets Wiring Diagrams (tp5988)

These Kohler 200REOZP and 230–400REOZD industrial generator sets usually live in tough spots—plants, hospitals, data centers—where they sit waiting to carry full building loads during outages. This wiring diagram manual is what I reach for when I need to trace control circuits, verify harness repairs, or sort out a retrofit on the controller side. If, for example, the set cranks but never picks up the start signal from the transfer switch, this is the document that lets me follow the wiring from terminal strip to controller connector and prove exactly where the signal dies.

Applications & Use Cases

  • Trace control wiring from the ATS or remote start contacts back through terminal strips and controller plugs.
  • Verify harness repairs after replacing damaged loom or connectors, confirming each conductor lands where it should.
  • Isolate intermittent faults by continuity-testing specific pins and grounds instead of guessing at the harness.
  • Plan safe retrofits, like adding remote monitoring or alarms, by identifying proper tap points and avoiding critical circuits.
  • Check correct wire routing to prevent chafing, shorts, or misrouted leads during rebuilds or frame swaps.

FAQ

Q: Can I use this wiring diagram on a tablet at the generator?

A: Yes, it’s practical to zoom in on connector callouts and color codes on a tablet or laptop right at the unit.

Q: Is it worth printing parts of this manual?

A: Many techs print the key sheets they use often, laminate them, and keep them in the gen-set enclosure or service truck.

Safety Note

Always de-energize and lock out all power sources before opening panels or testing any wiring shown in this manual.

📘 Show Index

Kohler 200REOZP, 230-400REOZD Industrial Generator Sets Index:

200REOZP Controller Wiring Diagrams Reference
Controller Description Version 1-1 Page Version 1-2 Page
Decision-Maker550
Point-to-Point Wiring Diagram
Sheet 1 — — GM16870A- 31
Sheet 2 — — GM16870B- 32
Schematic Diagram
Sheet 1 — — ADV-6596A-A 21
Sheet 2 — — ADV-6596B-A 22
Accessory Connections
Sheet 1 — — GM16088A-D 29
Sheet 2 — — GM16088B-D 30
Decision-Maker340
Point-to-Point Wiring Diagram
Sheet 1 324950A-A 39 — —
Sheet 2 324950B-A 40 — —
Schematic Diagram
Sheet 1 ADV-6510A- 11 — —
Sheet 2 ADV-6510B- 12 — —
Accessory Connections
Sheet 1 354246A-D 52 — —
Sheet 2 354246B-D 53 — —
Decision-Maker3+
Point-to-Point Wiring Diagram
Sheet 1 324948A-A 35 324948A-A 35
Sheet 2 324948B-A 36 324948B-A 36
Schematic Diagram
Sheet 1 ADV-6509A-A 9 ADV-6509A-A 9
Sheet 2 ADV-6509B-A 10 ADV-6509B-A 10
Accessory Connections
Sheet 1 328912A-F 41 328912A-F 41
Sheet 2 328912B-F 42 328912B-F 42
Engine Gauge Box for Paralleling Switchgear
Point-to-Point Wiring Diagram
Sheet 1 324949A-A 37 324949A-A 37
Sheet 2 324949B-A 38 324949B-A 38
Schematic Diagram
Sheet 1 ADV-6511A- 13 ADV-6511A- 13
Sheet 2 ADV-6511B- 14 ADV-6511B- 14
Generator Reconnections ADV-5875A-D 1 ADV-5875A-D 1
Note: Version 1-1 uses the Decision-Maker340 controller.
Version 1-2 uses the Decision-Maker550 controller with integral voltage regulator.
iv Wiring Diagrams TP-5988 2/02
230–300REOZD Controller Wiring Diagrams Reference
Controller Description Version 2-1 Page Version 2-2 Page
Decision-Maker550
Point-to-Point Wiring Diagram
Sheet 1 — — GM11502A-B 25
Sheet 2 — — GM11502B-B 26
Schematic Diagram
Sheet 1 — — ADV-6533A-B 17
Sheet 2 — — ADV-6533B-B 18
Accessory Connections
Sheet 1 — — GM16088A-D 29
Sheet 2 — — GM16088B-D 30
Decision-Maker340
Point-to-Point Wiring Diagram
Sheet 1 343463A-B 44 — —
Sheet 2 343463B-B 45 — —
Schematic Diagram
Sheet 1 ADV-6398A-B 4 — —
Sheet 2 ADV-6398B-B 5 — —
Accessory Connections
Sheet 1 354246A-D 52 — —
Sheet 2 354246B-D 53 — —
Decision-Maker3+
Point-to-Point Wiring Diagram
Sheet 1 354973A-B 54 354973A-B 54
Sheet 2 354973B-B 55 354973B-B 55
Schematic Diagram
3 Phase/600 Volt ADV-6396-B 3 ADV-6396-B 3
Accessory Connections
Sheet 1 328912A-F 41 328912A-F 41
Sheet 2 328912B-F 42 328912B-F 42
Generator Reconnections ADV-5875A-D 1 ADV-5875A-D 1

350/400REOZD Controller Wiring Diagrams Reference
Controller Description Version 3-1 Page Version 3-2 Page Version 3-3 Page
Decision-Maker550
Point-to-Point Wiring Diagram
Sheet 1 — — GM22221A- 33 GM11503A-B 27
Sheet 2 — — GM22221B- 34 GM11503B-B 28
Schematic Diagram
Sheet 1 — — ADV-6688A- 23 ADV-6534A-B 19
Sheet 2 — — ADV-6688B- 24 ADV-6534B-B 20
Accessory Connections
Sheet 1 — — GM16088A-D 29 GM16088A-D 29
Sheet 2 — — GM16088B-D 30 GM16088B-D 30
Decision-Maker340
Point-to-Point Wiring Diagram
Sheet 1 343578A-E 48 — — — —
Sheet 2 343578B-E 49 — — — —
Schematic Diagram
Sheet 1 ADV-6401A-E 7 — — — —
Sheet 2 ADV-6401B-E 8 — — — —
Accessory Connections
Sheet 1 354246A-D 52 — — — —
Sheet 2 354246B-D 53 — — — —
Decision-Maker3+
Point-to-Point Wiring Diagram
Sheet 1 343576A-E 46 343576A-E 46 343576A-E 46
Sheet 2 343576B-E 47 343576B-E 47 343576B-E 47
Schematic Diagram
3 Phase/600 Volt ADV-6399-F 6 ADV-6399-F 6 ADV-6399-F 6
Accessory Connections
Sheet 1 328912A-F 41 328912A-F 41 328912A-F 41
Sheet 2 328912B-F 42 328912B-F 42 328912B-F 42
Sheet 3 328912C-F 43 328912C-F 43 328912C-F 43
Engine Gauge Box for Paralleling
Switchgear
Point-to-Point Wiring Diagram
Sheet 1 343796A-B 50 343796A-B 50 343796A-B 50
Sheet 2 343796B-B 51 343796B-B 51 343796B-B 51
Schematic Diagram
Sheet 1 ADV-6516A-B 15 ADV-6516A-B 15 ADV-6516A-B 15
Sheet 2 ADV-6516B-B 16 ADV-6516B-B 15 ADV-6516B-B 16
Generator Reconnections ADV-5875B-D 2 ADV-5875B-D 2 ADV-5875B-D 2
Note: Version 3-1 uses the Decision-Maker340 controller.
Version 3-2 uses the Decision-Maker550 controller and Marathon DVR2000 voltage regulator.
Version 3-3 uses the Decision-Maker550 controller with integral voltage regulator.

Kohler

Latest Product

🎄 New Year Deal: 12% OFF on all products — Use code MCAT12
0
    0
    Your Cart
    Your cart is emptyReturn to Shop