Komatsu 150A, 150FA Crane Operation and Maintenance Manual (CEADC20081)

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Komatsu 150A, 150FA Crane Index:

MAIN MENU
COVER
INTRODUCTION
- 1. FORWARD
- 2. GENERAL
- 3. INTENDED USE
- 4. P.I.N. LOCATION
- 5. TABLE OF CONTENTS
SAFETY
- 6. SAFETY PRECAUTIONS
- 7. PRE-UNLOADING CHECKS
- 8. MACHINE TRANSPORT
  - 8.1 DRIVING
  - 8.2 SHIPPING
- 9. MACHINE STORAGE
  - 9.1 PREPARATION FOR STORAGE
  - 9.2 MACHINE SERVICE DURING STORAGE
- 10. PREPARING FOR OPERATION
- 11. THEFT DETERRENT PRACTICES
  - 11.1 DISCOURAGE THEFT AND VANDALISM
  - 11.2 ASSIST IN ATTEMP TO RECOVER STOLEN MACHINES
OPERATION
- 12. PREPARATION FOR USE
- 13. UNIVERSAL SYMBOLS
- 14. OPERATIONAL CONTROLS AND INSTRUMENTATION
  - 14.1 MANIFOLD CONTROL VALVE LEVERS
  - 14.2 HYDRAULIC PUMPS
  - 14.3 OPERATING CONTROLS
  - 14.4 INSTRUMENT PANEL
  - 14.5 OPERATOR’S SEAT
  - 14.6 MISCELLANEOUS GAUGES AND VALVES
  - 14.7 ACCESS COVERS, HOOD SIDES AND DOORS
- 15. BEFORE STARTING ENGINE
- 16. ENTERING THE OPERATOR’S CAB
- 17. START-UP PROCEDURE
- 18. ENGINE WARM-UP
  - 18.1 AFTER ENGINE WARM-UP
- 19. ENGINE SHUTDOWN
  - 19.1 AFTER ENGINE SHUTDOWN
- 20. APPLICATION
  - 20.1 LIFTING CAPACITIES
  - 20.2 LIFTING UNKNOWN WEIGHT
  - 20.3 LIFTING KNOWN WEIGHT
  - 20.4 PICK AND CARRY
  - 20.5 OPERATING RADIUS AND LIFT ZONES
  - 20.6 WORKING RANGES
  - 20.7 RELATION OF BOOM HEIGHT TO WORKING ANGLE
  - 20.8 JIB CAPACITIES
  - 20.9 LIFTING WITH SLING
  - 20.10 HAND SIGNALS
- 21. UNUSUAL OPERATING CONDITIONS
  - 21.1 OPERATING IN EXTREME COLD
  - 21.2 OPERATING IN EXTREME HEAT
  - 21.3 OPERATING IN DUSTY OR SANDY AREA
  - 21.4 OPERATING IN RAINY OR EXTREME HUMID CONDITIONS
  - 21.5 OPERATING IN SALT WATER AREAS
  - 21.6 OPERATING IN HIGH ALTITUDES
- 22. OPERATING AUXILIARY/OPTIONAL ACCESSORIES
  - 22.1 ETHER STARTING AID
- 23. STOWABLE JIB AND GANTRY – 20 FOOT (6.1 M)
  - 23.1 JIB EXTENSION PROCEDURE
  - 23.2 JIB STOWAGE PROCEDURE
MAINTENANCE
- 24. PRECAUTIONS FOR LUBRICATION
  - 24.1 GENERAL
  - 24.2 DURING LUBRICATION
  - 24.3 LUBRICATION INSTRUCTIONS
  - 24.4 PERIODIC SERVICE CHART CODES
  - 24.5 PERIODIC CHART: 3-SECTION BOOM ONLY
  - 24.6 PERIODIC SERVICE CHART: 4-SECTION BOOM ONLY
  - 24.7 PERIODIC SERVICE TABLE: BOOM ONLY
  - 24.8 PERIODIC SERVICE CHART: CHASSIS ONLY (CLARK AXLE)
  - 24.9 PERIODIC SERVICE CHART: CHASSIS ONLY (MERITOR AXLE)
  - 24.10 PERIODIC SERVICE TABLE – CHASSIS ONLY
  - 24.11 DAILY/10 HOUR SERVICE
  - 24.12 AIR FILTER ELEMENT CLEANING
  - 24.13 WEEKLY/50 HOUR SERVICE
  - 24.14 100 HOUR INSPECTION
  - 24.15 100 HOUR SERVICE
  - 24.16 250 HOUR SERVICE
  - 24.17 500 HOUR INSPECTION
  - 24.18 500 HOUR SERVICE
  - 24.19 1,000 HOUR SERVICE
  - 24.20 BIENNIALLY/2,000 HOUR SERVICE
  - 24.21 NOT SPECIFIED
- 25. FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  - 25.1 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
  - 25.2 ENGINE OIL SPECIFICATIONS
  - 25.3 TRANSMISSION, TORQUE CONVERTER AND OIL COOLER AND HYDRAULIC SYSTEM OIL SPECIFICATIONS
  - 25.4 FRONT AND REAR AXLE, PLANETARY GEARS
  - 25.5 DIESEL FUEL SPECIFICATIONS
  - 25.6 COOLANT SPECIFICATIONS
- 26. OIL SPECIFICATIONS
  - 26.1 MULTIGRADE DIESEL ENGINE OIL
  - 26.2 GEAR LUBRICANT
  - 26.3 HYDRAULIC OIL
  - 26.4 EXTREME PRESSURE GREASE
  - 26.5 AUTOMATIC TRANSMISSION FLUID
  - 26.6 HYDRAULIC BRAKE FLUID
  - 26.7 OIL CHANGE RECOMMENDATIONS
- 27. BOOM HOSE REPLACEMENT
- 28. BOOM WEAR PAD SUPPORT ADJUSTMENT
- 29. HYDRAULIC SYSTEM CARE
- 30. COOLING SYSTEM
- 31. TORQUE CONVERTER OIL COOLER
- 32. VENTING AND PRIMING THE ENGINE
- 33. ENGINE CRANKCASE VENTILATION
- 34. ELECTRICAL SYSTEM
  - 34.1 CIRCUIT BREAKERS
- 35. BATTERIES
  - 35.1 GENERAL BATTERY MAINTENANCE
  - 35.2 CLEANING THE BATTERIES
  - 35.3 MAINTENANCE-FREE BATTERY
  - 35.4 BATTERY CHARGING
- 36. SERVICE BRAKE ADJUSTMENT
  - 36.1 MERITOR AXLE
  - 36.2 CLARK DS-17220 & DS-13311 AXLES
- 37. HOIST AND SWING BRAKE OPERATION
  - 37.1 HOIST BRAKE
  - 37.2 SWING BRAKE
- 38. PARKING BRAKE ADJUSTMENT
- 39. RETRACT REEL – SPRING MOTOR
- 40. ROTARY JOINT DRIVE SCREWS
- 41. TIRES
  - 41.1 RIM CENTERING
  - 41.2 TIRE INFLATION
- 42. CLUTCH PACK PRESSURE CHECKS
  - 42.1 CLARK 18000 SERIES TRANSMISSION
- 43. WIRE ROPE
  - 43.1 WIRE ROPE SPECIFICATIONS
  - 43.2 MANUFACTURER’S IDENTIFICATION
  - 43.3 WIRE ROPE LINE PULL
  - 43.4 MAINTENANCE RECOMMENDATIONS
  - 43.5 SERVICE AND INSPECTION OF WIRE ROPE
  - 43.6 HOOK BLOCK
  - 43.7 HOOK-BLOCK LATCH
SPECIFICATIONS
- 50. GENERAL DESCRIPTION
  - 50.1 SPECIFICATION SHEET
  - 50.2 150A – DIMENSION AND RATINGS
  - 50.3 150FA – DIMENSIONS AND RATING
  - 50.4 TIRE INFLATION
  - 50.5 LIQUID CAPACITIES
- 51. METRIC CONVERSIONS
- 52. TORQUE VALUES
  - 52.1 BOLT GRADE IDENTIFICATION CHART
  - 52.2 TYPE 1, 5 AND 8 NON-PHOSPHATE COATED HARDWARE
  - 52.3 GENERAL TORQUE VALUES FOR ENGLISH FASTENERS
  - 52.4 TORQUE VALUES FOR TYPE 8 PHOSPHATE COATED HARDWARE
  - 52.5 TORQUE VALUES FOR STANDARD METRIC FASTENERS
  - 52.6 TORQUE VALUES FOR HOSE CLAMPS
  - 52.7 TORQUE VALUES FOR SPLIT-FLANGE CONNECTIONS
  - 52.8 TORQUE VALUE FOR HYDAULIC TUBES AND FITTINGS
- 53. SPECIFIC BOLT TORQUES
  - 53.1 HOIST MOUNTING BOLTS
  - 53.2 ROTARY JOINT TO BASE PLATE BOLTS
  - 53.3 SUPPORT BOLTS
  - 53.4 COUNTERWEIGHT BOLTS
  - 53.5 ROTARY JOINT DRIVE SCREWS
  - 53.6 BASE PLATE TO FRAME NUTS
  - 53.7 PEDESTAL TO SWING BEARING BOLTS
  - 53.8 WHEEL LUG NUTS
  - 53.9 FRONT AXLE TO FRAME LOCK NUTS
  - 53.10 REAR AXLE RUBBER MOUNTS TO FRAME LOCK NUTS
  - 53.11 REAR AXLE TO REAR AXLE MOUNT BOLTS
  - 53.12 FRONT OUTRIGGER BOLTS
  - 53.13 PRIMARY MANIFOLD TO ADAPTOR BLOCK BOLTS
  - 53.14 SWING BEARING TO BASE PLATE BOLTS
- 54. DECAL LOCATIONS