Komatsu 530M Dump Truck Operation and Maintenance Manual (DG716)

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Komatsu 530M Dump Truck Index:

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INTRODUCTION
- FOREWORD
- ALERTS PAGE – A DESCRIPTION OF THE DANGER, WARNING, AND CAUTION SYMBOLS USED IN THIS MANUAL
- TABLE OF CONTENTS
- TRUCK MODEL ILLUSTRATION
- ABOUT THIS MANUAL
- STANDARD CHARTS AND TABLES
SAFETY
- GENERAL SAFETY
- PRECAUTIONS DURING OPERATION
  - OPERATING MACHINE
  - BATTERY
  - TOWING
- PRECAUTIONS FOR MAINENANCE
  - BEFORE CARRYING OUT MAINTENANCE
  - DURING MAINTENANCE
  - TIRES
  - WHEN REPAIRS ARE NECESSARY
  - ADDITIONAL JOB SITE RULES
- WARNING, CAUTION , AND INSTRUCTION PLATES/DECALS
OPERATION
- OPERATING INSTRUCTIONS
  - PREPARING FOR OPERATION
  - SAFETY IS THINKING AHEAD
  - AT THE TRUCK – GROUND LEVEL WALK AROUND INSPECTION
- ENGINE START-UP SAFETY PRACTICES
- AFTER ENGINE HAS STARTED
- MACHINE OPERATION SAFETY PRECAUTIONS
- LOADING
- HAULING
  - RETARDER OPERATION
- PASSING
- DUMPING
- SAFE PARKING PROCEDURES
- SHUTDOWN PROCEDURE
- TOWING
- OPERATOR CAB AND CONTROLS
  - STEERING WHEEL AND CONTROLS
  - RETARDER CONTROL LEVER
  - SERVICE BRAKE PEDAL
  - ACCELERATOR (THROTTLE) PEDAL
  - INSTRUMENT PANEL
  - HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
  - RETARDING CAPACITY CHART
  - RADIO SPEAKERS
  - “MOM” DISPLAY SCREEN
  - WARNING ALARM BUZZER
  - CAB RADIO
  - AIR CLEANER VACUUM GAUGES
  - PAYLOAD METER
  - WINDSHIELD WIPERS
  - CENTER CONSOLE STRUCTURE
  - OPERATOR SEAT
- INSTRUMENT PANEL AND INDICATORS
  - KEYSWITCH
  - AUXILIARY BRAKE SWITCH
  - R.H. CONTROL/INDICATOR PANEL (POD)
  - CENTER DISPLAY PANEL
  - L.H. CONTROL/INDICATOR PANEL (POD)
  - LADDER LIGHT SWITCH
  - HEADLIGHT SWITCH
  - BACKUP/DECK LIGHTS SWITCH
  - MODE CHANGE SWITCHES
- R.H. CONTROL/INDICATOR PANEL (FIGURE 3-7)
  - DISCUSSION OF ITEMS 1-10, FIGURE 3-7
- CENTER DISPLAY PANEL (FIGURE 3-8)
  - DISCUSSION OF ITEMS 1-29, FIGURE 3-8
- L.H. CONTROL/INDICATOR PANEL (POD) (FIGURE 3-9)
  - DISCUSSION OF ITEMS 1-21, FIGURE 3-9
- REAR OF OPERATOR CAB
- CUMMINS ENGINE CENTRY FUEL SYSTEM DIAGNOSTICS
  - DETERMINING “FAULT” CODES
  - EXITING THE DIAGNOSTICS MODE
- MESSAGE FOR OPERATION AND MAINTENANCE (“MOM”)
  - DISCUSSION OF SCREEN DISPLAYS
- CENTER ELECTRONIC DISPLAY PANEL
  - DISCUSSION OF SCREEN DISPLAYS
MAINTENANCE
- LUBRICATION AND SERVICE
  - LUBRICATION CHART
  - 10 HOUR (SHIFT) INSPECTION
  - 250 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 500 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 1000 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 2000 HOUR LUBRICATION AND MAINTENANCE CHECKS
- HYDRAULIC TANK SERVICE
  - STEERING CIRCUIT FILTERS
  - HYDRAULIC TANK BREATHER SERVICE
- LINCOLN AUTOMATIC LUBRICATION SYSTEM
  - SYSTEM COMPONENTS
  - SYSTEM OPERATION
  - SYSTEM PRIMING
  - SYSTEM CHECKOUT
  - PRESSURE REDUCER ADJUSTMENT
  - 24 VDC SOLID STATE TIMER CHECK
  - INJECTORS & ADJUSTMENT
  - PUMP CYCLE TIMER
  - TROUBLESHOOTING CHART
  - PREVENTIVE MAINTENANCE PROCEDURES
SPECIFICATIONS
- MAJOR COMPONENTS AND SPECIFICATIONS
- SPECIFICATIONS
OPTIONAL EQUIPMENT
- PAYLOAD METER II (REFER TO SEPARATE PAYLOAD METER II INDEX
  - PAYLOAD METER II – ON BOARD WEIGHING SYSTEM (OBWS)
  - GENERAL INFORMATION
  - LIGHTS, SWITCHES, AND COMPONENTS
  - TIPS FOR OPERATION
  - EXTERNAL DISPLAY LIGHTS
  - THEORY OF OPERATION
  - TYPES OF DATA STORED
  - OPERATOR FUNCTIONS
  - INITIAL SET UP OF PAYLOAD METER
  - DISPLAY AT START-UP
  - SETUP AND MAINTENANCE
  - DOWNLOAD OF PAYLOAD AND FAULT CODES
  - DISPLAY OF FAULT CODES
  - CHARTS OF ERROR CODES AND OTHER INFORMATION
  - SERVICE CHECK MODE
  - FINAL GEAR RATIO SELECTION
  - BATTERY REPLACEMENT PROCEDURE
  - SUSPENSION PRESSURE SENSOR
  - INCLINOMETER
  - SCOREBOARD
  - PAYLOAD METER BACK PANEL
  - PAYLOAD CIRCUIT NUMBERS
  - PAYLOAD METER II RE-INITIALIZATION PROCEDURE
- RADIO, AM/FM STEREO CASSETTE