$ 0
0
$ 0
0

Komatsu 830E-1AC Dump Truck Operation and Maintenance Manual (CEAM024405)

Format: PDF (Printable Document)

File Language: English

File Pages: 222

File Size: 10.29 MB (Speed Download Link)

Brand: Komatsu

Model: 830E-1AC Dump Truck

Book No: CEAM024405

Type of Document: Operation and Maintenance Manual

Categories: ,

$ 40

Share:

Komatsu 830E-1AC Dump Truck Operation and Maintenance Manual (CEAM024405)

Komatsu 830E-1AC Dump Truck Operation and Maintenance Manual (CEAM024405)

These 830E-1AC trucks live in hard open-pit and mine haul roads, running loaded all day on rough grades. This Operation and Maintenance Manual is what I’d keep on hand to set a solid service rhythm, so the truck stays predictable instead of failing in the middle of a shift. When a driver reports sluggish retarding on a downhill haul, this is the book I’d use to walk through the basic checks, verify operating procedures, and decide if it’s an adjustment or a deeper repair.

Applications & Use Cases

  • Plan preventive maintenance so inspections, filter changes, and adjustments are done before components start costing you downtime.
  • Walk operators through correct start-up and shutdown, keeping electrical and drive components from getting abused.
  • Trace early wear signs—unusual noises, heat, or dash alerts—and match them to likely areas to inspect first.
  • Set a consistent inspection routine for tires, suspension, frame, and safety systems at shift or weekly intervals.
  • Verify operating limits before assigning the truck to steeper hauls or longer cycles.

FAQ

Q: Can I keep this manual on a tablet in the service truck?

A: Yes, it’s well-suited to digital use so you can zoom diagrams and search terms while you’re at the pit.

Q: Is it worth printing specific pages?

A: Many techs print checklists and lubrication pages to laminate and hang in the shop or inside the service truck.

Safety Note

Always follow the safety procedures in the manual before inspecting, testing, or working under the truck.

📘 Show Index

Komatsu 830E-1AC Dump Truck Index:

  • Cover
  • Contents
  • INTRODUCTION
    • FOREWORD
    • ABOUT THIS MANUAL
    • WARNINGS
    • ALERTS
    • TRUCK MODEL ILLUSTRATION
    • NON-OEM PARTS IN CRITICAL SYSTEMS
  • STANDARD CHARTS AND TABLES
    • GENERAL INFORMATION
    • STANDARD TIGHTENING TORQUES
    • CONVERSION MULTIPLIERS
  • GENERAL SAFETY
    • GENERAL SAFETY
    • PRECAUTIONS FOR TRUCK OPERATION
    • OPERATING THE MACHINE
      • EXTERIOR LIGHTING
    • PRECAUTIONS FOR MAINTENANCE
      • BEFORE PERFORMING MAINTENANCE
      • DURING MAINTENANCE
    • WHEN REPAIRS ARE NECESSARY
    • SPECIAL PRECAUTIONS
  • WARNING AND CAUTIONS
    • GENERAL INFORMATION
    • PIN PLATE
    • GRADE SPEED CHART
    • MACHINE SAFETY
    • KEY SWITCH
    • OIL FILL AND CHECK
    • HIGH PRESSURES
    • BATTERY AND ISOLATION BOX
    • HIGH VOLTAGE
    • WELDING
    • LIFTING POINTS
    • EMERGENCY DUMPING
    • AUTOMATIC LUBRICATION FILL
    • ROPS/FOPS
    • TOWING
    • LUBRICATION CHART
  • OPERATING INSTRUCTIONS
    • PREPARING FOR OPERATION
    • RETRACTABLE LADDER SYSTEM (If Equipped)
    • PRE-SHIFT BRAKE TEST
    • TRUCK OPERATION
      • ENGINE START-UP SAFETY
      • MACHINE OPERATION SAFETY PRECAUTIONS
      • SUDDEN LOSS OF ENGINE POWER OR LOSS OF DRIVE SYSTEM FUNCTION
      • EMERGENCY STEERING SYSTEM
      • CAMERA SYSTEM (Optional)
      • FUEL DEPLETION
      • SAFE PARKING PROCEDURES
      • NORMAL ENGINE SHUTDOWN PROCEDURE
    • DISABLED TRUCK CONNECTORS
      • GENERAL INFORMATION
      • STEERING AND BRAKE SYSTEM
      • HOIST SYSTEM
    • TOWING
      • SPECIAL WIRING HARNESS
      • TOWING PROCEDURE
    • PAYLOAD METER III SYSTEM
      • GENERAL INFORMATION
      • COMPONENT DESCRIPTION
      • OPERATOR’S DISPLAY AND SWITCH
      • HAUL CYCLE WARNING FLAGS
      • PC SOFTWARE OVERVIEW
      • SYSTEM CONFIGURATION
      • DOWNLOADING PAYLOAD DATA
      • UPLOADING DATA
      • DATA ANALYSIS
    • AUTOMATIC LUBRICATION SYSTEM
      • GENERAL INFORMATION
      • COMPONENT DESCRIPTION
      • SYSTEM OPERATION
      • PREVENTIVE MAINTENANCE PROCEDURES
      • SYSTEM CHECKOUT
    • RESERVE ENGINE OIL SYSTEM (If Equipped)
  • OPERATOR CAB AND CONTROLS
    • CAB INTERIOR
    • STEERING WHEEL AND CONTROLS
    • PEDALS
    • OVERHEAD PANEL AND DISPLAYS
    • CENTER CONSOLE
    • DIAGNOSTIC PORTS
    • OPERATOR SEAT (Standard, Older)
    • OPERATOR SEAT (Standard)
    • PASSENGER SEAT (Standard)
    • OPERATOR SEAT (Optional)
    • PASSENGER SEAT (Optional)
    • HEATER / AIR CONDITIONER CONTROLS
    • INSTRUMENT PANEL
    • OVERHEAD STATUS/WARNING INDICATOR
      • STATUS / WARNING INDICATOR LIGHT SYMBOLS
    • KOMTRAX Plus
      • KOMTRAX Plus OPERATION
      • DOWNLOADING KOMTRAX Plus DATA
      • UPLOADING KOMTRAX Plus DATA
    • ORBCOMM
    • KOMATSU WIRELESS BRIDGE (Optional)
    • FUSES AND CIRCUIT BREAKERS
      • FUSE BLOCK #1
      • FUSE BLOCK #2
      • FUSE BLOCK #3
      • FUSE BLOCK #4
      • FUSE HOLDERS
      • CIRCUIT BREAKERS
  • LUBRICATION AND SERVICE
    • GENERAL INFORMATION
      • HYDRAULIC SYSTEM SERVICE
      • WHEEL MOTOR SERVICE
      • COOLANT LEVEL SERVICE
      • RESERVE ENGINE OIL SERVICE
      • CAB AIR FILTER SERVICE
      • FUEL SYSTEM SERVICE
      • INTAKE AIR CLEANER SERVICE
      • FRONT WHEEL HUB SERVICE
      • FRONT ENGINE MOUNT TRUNNION SERVICE
      • QUICK FILL SERVICE CENTER
      • TIE ROD INSPECTION AND TORQUE PROCEDURE
    • LUBRICATION CHART
    • EVERY 10 HOUR (EACH SHIFT) MAINTENANCE
    • INITIAL 50 HOUR LUBRICATION AND MAINTENANCE INSPECTION
    • INITIAL 100 HOUR LUBRICATION AND MAINTENANCE INSPECTION
    • EVERY 250 HOUR LUBRICATION AND MAINTENANCE
    • EVERY 500 HOUR LUBRICATION AND MAINTENANCE
    • EVERY 1000 HOURS LUBRICATION AND MAINTENANCE
    • EVERY 2500 HOUR MAINTENANCE
    • EVERY 4000 HOUR MAINTENANCE
    • EVERY 5000 HOUR MAINTENANCE
    • EVERY 10000 HOUR MAINTENANCE
    • EVERY 18000 HOUR MAINTENANCE
  • SPECIFICATIONS
    • MAJOR COMPONENT DESCRIPTION
      • Truck And Engine
      • Traction Alternator
      • Main Control Cabinet
      • AC Induction Traction Motorized Wheels
      • Suspension
      • Operator’s Cab
      • Power Steering
      • Dynamic Retarding
      • Brake System
    • SPECIFICATIONS
      • Engine
      • AC Electric Drive System
      • Dynamic Retarding
      • Battery Electric System
      • Service Capacities
      • Hydraulic Systems
      • Service Brakes
      • Parking Brake
      • Steering
      • Standard Dump Body Capacities And Dimensions
      • Tires
      • Weight Distribution
      • Overall Truck Dimensions
  • RADIO
    • AM/FM RADIO / MP3 / USB / iPOD™ / AUX PLAYER
      • USB Connection Port
      • Phone/Bluetooth Button
      • Digital Display
      • DISP (Display) Button
      • SRC/PWR/ESC (Source/Power/Escape) Button
      • Volume Knob/OK Button
      • NEXT Button
      • PREV (Previous) Button
      • Preset Buttons
      • RDM (Random) Button
      • RPT (Repeat) Button
      • Mute/Play/Pause Button
      • Browse Button
      • SCAN/ASCN (Scan/Autoscan) Button
      • Auxiliary Jack Port

Link Belt

Latest Product

🎄 New Year Deal: 12% OFF on all products — Use code MCAT12
0
    0
    Your Cart
    Your cart is emptyReturn to Shop