Komatsu 930E-3 Dump Truck Operation and Maintenance Manual (CEAD010200)

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Komatsu 930E-3 Dump Truck Index:

MAIN MENU
COVER
INTRODUCTION
- FOREWORD
- ALERTS PAGE
- TABLE OF CONTENTS
- TRUCK MODEL ILLUSTRATION
- ABOUT THIS MANUAL
- STANDARD CHARTS AND TABLES
SAFETY
- SAFETY
  - Safety Rules
  - Safety Features
  - Clothing And Personal Items
  - Unauthorized Modification
  - Leaving The Operator’s Seat
  - Mounting And Dismounting
  - Fire Prevention For Fuel And Oil
  - Precautions With High Temperature Fluids
  - Asbestos Dust Hazard Prevention
  - Prevention Of Injury By Work Equipment
  - Fire Extinguisher And First Aid Kit
  - Precautions When Using ROPS
  - Precautions For Attachments
  - Precautions For Starting Machine
- PRECAUTIONS DURING OPERATION
  - Safety Is Thinking Ahead
  - Safety At The Worksite
  - Fire Prevention
  - Preparing For Operation
  - Ventilation In Enclosed Areas
  - In Operator’s Cab – Before Starting The Engine
  - Mirrors, Windows, And Lights
  - OPERATING THE MACHINE
  - TOWING
  - WORKING NEAR BATTERIES
- PRECAUTIONS FOR MAINTENANCE
  - BEFORE PERFORMING MAINTENANCE
  - DURING MAINTENANCE
  - TIRES
- ADDITIONAL JOB SITE RULES
- WHEN REPAIRS ARE NECESSARY
- SPECIAL PRECAUTIONS FOR WORKING ON A 930E TRUCK
  - Preliminary Procedures Before Welding or Performing Maintenance
  - Normal Engine Shutdown Procedure
  - Engine Shutdown Procedure Before Welding or Performing Maintenance
- WARNINGS AND CAUTIONS
OPERATION
- OPERATING INSTRUCTIONS
  - PREPARING FOR OPERATION
  - ENGINE START-UP SAFETY PRACTICES
  - AFTER ENGINE HAS STARTED
  - MACHINE OPERATION SAFETY PRECAUTIONS
  - MACHINE OPERATION ON THE HAUL ROAD
  - STARTING ON A GRADE WITH A LOADED TRUCK
  - PASSING
  - LOADING
  - DUMPING
  - TOWING
  - SAFE PARKING PROCEDURES
  - NORMAL ENGINE SHUTDOWN PROCEDURE
  - DELAYED ENGINE SHUTDOWN PROCEDURE
  - SUDDEN LOSS OF ENGINE POWER
  - RESERVE ENGINE OIL SYSTEM (Optional)
- OPERATOR CAB AND CONTROLS
  - STEERING WHEEL AND CONTROLS
  - DYNAMIC RETARDING
  - GRADE/SPEED RETARD CHART
  - INSTRUMENT PANEL
  - OVERHEAD PANEL AND DISPLAYS
  - CENTER CONSOLE
  - OPERATOR COMFORT
- INSTRUMENT PANEL AND INDICATOR LIGHTS
  - CONTROL SYMBOLS
  - INSTRUMENT PANEL
- PANEL GAUGES, INDICATORS, AND CONTROLS (Figure 32-7)
  - Key Switch
  - Starting
  - Engine Shutdown Switch with 5 Minute Idle Timer Delay
  - Fog Lights (Optional)
  - Ladder Light Switch
  - Manual Backup Switch
  - Panel Illumination Lights
  - Cab/Air Conditioner Vents
  - Rotating Beacon Light Switch (Optional)
  - Heated Mirror Switch (Optional)
  - Wheel Brake Lock Control
  - Parking Brake Control
  - Tachometer
  - Right Turn Signal Indicator
  - High Beam Indicator
  - Left Turn Signal Indicator
  - Speedometer/Payload Meter Display
  - Voltmeter
  - Engine Oil Pressure Gauge
  - Water Temperature Gauge
  - Fuel Gauge
  - AC Drive System Temperature Gauge
  - Hourmeter
  - Hydraulic Oil Temperature Gauge
  - Rest Switch
  - Light Switch
  - Windshield Wiper and Washer
  - Panel Light Dimmer
  - Payload Meter Switch
- OVERHEAD STATUS / WARNING INDICATORS
- STATUS / WARNING INDICATOR LIGHT SYMBOLS
  - Hazard Warning Lights
  - Lamp Test Switch
  - Link-On Warning Light
MAINTENANCE
- LUBRICATION AND SERVICE
  - 930E SERVICE CAPACITIES
  - HYDRAULIC TANK SERVICE
  - WHEEL MOTOR SERVICE
  - COOLANT LEVEL CHECK
  - RADIATOR FILLING PROCEDURE
  - RESERVE ENGINE OIL SYSTEM (Optional)
  - LUBRICATION CHART
  - 10 HOUR (DAILY) INSPECTION
  - 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 250 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 500 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 1000 HOURS LUBRICATION AND MAINTENANCE CHECKS
  - 2500 HOUR MAINTENANCE CHECKS
  - 5000 HOUR MAINTENANCE CHECKS
- AUTOMATIC LUBRICATION SYSTEM
  - GENERAL DESCRIPTION
  - SYSTEM COMPONENTS
  - GENERAL INSTRUCTIONS
  - LUBRICANT PUMP
  - INJECTORS (SL-1 Series “H”)
  - INJECTOR OPERATION
  - SYSTEM CHECKOUT
  - SYSTEM TROUBLESHOOTING CHART
  - PREVENTATIVE MAINTENANCE PROCEDURES
MAJOR COMPONENT DESCRIPTION
OPTIONAL EQUIPMENT
- PAYLOAD METER III
  - OPERATION SECTION
  - COMPONENT DESCRIPTION
  - OPERATOR’S DISPLAY AND SWITCH
  - PAYLOAD OPERATION & CALCULATION
  - SOURCES FOR PAYLOAD ERROR
  - HAUL CYCLE DATA
  - PC SOFTWARE OVERVIEW
  - DOWNLOADING DATA
  - PLMIII SYSTEM CONFIGURATION
  - DATA ANALYSIS
- RADIO, AM / FM STEREO CASSETTE
  - SETTING THE TIME
  - GENERAL RECEIVER FUNCTIONS
  - OPERATING THE RADIO
  - ADJUSTING THE RECEIVER SETTINGS
  - PROGRAMMING PRESET STATIONS
  - OPERATION OF THE WEATHERBAND (U.S.)
  - SATELLITE RADIO
  - CASSETTE PLAYER
  - PROGRAMMABLE EJECT DEFAULT
  - CASSETTE PLAYER CLEANING