Komatsu 930E-5SE Dump Truck Operation and Maintenance Manual (CEAM036100)

Komatsu 930E-5SE Dump Truck Operation and Maintenance Manual (CEAM036100)

Komatsu 930E-5SE Dump Truck Index:

• Operation and Maintenance Manual 930E-5SE Dump Truck
• Contents
• INTRODUCTION
  • WARNINGS
  • Foreword
  • Safety Alert Symbol and Signal Words
  • Basic Machine Introduction
  • Visibility
  • Noise And Vibration
  • Exhaust Gas Regulations
  • Declaration of Conformity
  • Komatsu Machine Operator Privacy Policy
  • Product Information
• SAFETY
  • Safety Labels
    • Locations of Safety Labels
    • Illustrations of Safety Labels
  • General Precautions Common to Operation and Maintenance
    • Precautions Before Starting Operation
    • Preparations for Safe Operation
    • Fire and Explosion Prevention
    • Precautions When Getting On or Off the Machine
    • Precautions for Cab and Working Around Machine
    • Precautions for Diesel Exhaust Fluid (DEF)
  • Operation Precautions
    • Precautions at Jobsite
    • Precautions in Starting Engine
    • Precautions During Operation
  • Maintenance Precautions
    • Precautions Before Inspection and Maintenance
    • Precautions During Inspection and Maintenance
  • End of Service Life
• OPERATION
  • Visual Overview of Machine
    • Machine Components – Front And Rear Views
    • Machine Components – Inside Frame View
    • Machine Components – Left Side View
    • Machine Components – Right Side View
    • Exterior Lights
    • Cab Interior View
  • Steering Wheel and Controls
  • Pedals
  • Center Console Controls
  • Instrument Panel Switches
  • Multi-function Operator Display
    • Instrument Panel Status Indicators
    • Instrument Panel Gauges and Meters
    • Digital Display Menus
  • Heater and Air Conditioner Controls
  • Seat Heater/Ventilation System (HVS)
  • Retractable Ladder Operations
  • Radio Operations
    • AM/FM RADIO / MP3 / USB / iPOD™ / AUX PLAYER
  • KomVision
    • KomVision Monitor Panel
    • KomVision Monitor Display
    • KomVision Object Detection
  • Cab Connectors
  • Vehicle Information Display (VID) Panel
  • KOMTRAX
  • Payload Meter IV
    • Payload Meter IV Communication Module
    • Payload Lights/Scoreboard
    • Haul Cycle
    • Payload Calculations
    • Clean Truck Tare
    • Viewing and Downloading Data
  • Battery Disconnect Switches
  • Ground Level Engine Shutdown Switch
  • Preparations Before Operating the Machine
    • Walk-Around Inspection
    • Pre-Shift Brake Tests
    • Emergency Steering Test
    • Adjusting the Mirrors
    • Adjusting the Cab Seat
    • KomVision Start-Up Inspection
  • Starting the Engine
  • Checks After Starting the Engine
  • Operating the Machine
    • Traveling on a Haul Road
    • Initial Propulsion on a Grade
    • Assisted Brake Management (ABM)
    • Retarding on a Grade
    • Loading the Dump Body
    • Dumping the Load
  • Shutting Down the Machine
  • Hydraulic System Bleeddown Procedure
  • Disabled Machine Operations
    • Stopping the Machine After Loss of Power
    • Dumping the Load From a Disabled Machine
    • Towing a Disabled Machine
    • Jump Starting a Disabled Machine
  • Engine Emissions After-Treatment System Operations
• MAINTENANCE
  • Rules for Maintenance
  • Recommended Fuel, Coolant, and Lubricant
  • Oil Clinic Inspection
  • Remote Fill Service Centers
  • Torque Specifications
  • Maintenance Schedule
    • Wheel Motor Maintenance Intervals
    • Engine Maintenance Intervals
    • Safety Critical Parts
    • Maintenance Schedule Table
  • Maintenance Procedures as Required
    • Replace Engine Air Cleaner Filter Elements
    • Maintain Correct Hydraulic Oil Level
    • Maintain Correct Coolant Level
    • Replace Autolube Filter Element
    • Fuses, Diodes and Relays
  • Maintenance For First 500 Hours
    • Initial 50 Hours Maintenance
    • Initial 100 Hours Maintenance
    • Initial 250 Hours Maintenance
    • Initial 500 Hours Maintenance
  • Every 250 Hours Maintenance
    • Check Cab External Air Filter
    • Check HVAC Recirculation Air Filter
    • Lubricate Pump Driveshaft
    • Collect Wheel Motor Oil Sample
    • Collect Hydraulic Oil Sample
    • Check Automatic Lubrication (Autolube) System
    • Check Retractable Ladder
  • Every 500 Hours Maintenance
    • Clean A/C Condenser
    • Check A/C Drain Hose
    • Lubricate Pedals
    • Clean Control Cabinet Interior
    • Check Tie Rod
    • Check Engine Air Intake Piping
    • Check Dump Body Up and Hoist Limit Switches
    • Replace Hydraulic Tank Breather Elements
    • Cooling System Service
    • Fuel System Service
    • Check Automatic Lubrication (Autolube) System Pump Oil Level
  • Every 1000 Hours Maintenance
    • Change Hydraulic Oil
    • Replace Hydraulic Filter Elements
    • Replace DEF System Filters
    • Lubricate Retractable Ladder
    • Check Dump Body Pads
    • Check/Lubricate Hoist Lever
    • Check Cab Seat Suspension
  • Every 2000 Hours Maintenance
    • Change Automatic Lubrication (Autolube) System Pump Oil
  • Every 2500 Hours Maintenance
    • Change Front Wheel Hub Oil
    • Lubricate Electronic Fan Clutch
  • Every 3000 Hours Maintenance
  • Every 5000 Hours Maintenance
    • Check Engine Air Cleaner Vacuator Valves
    • Check Steering Wheel Retaining Nut
  • EVERY 6000 HOUR MAINTENANCE
  • Every 6500 Hours Maintenance
    • Lubricate Traction Alternator Bearing
• SPECIFICATION
  • Specifications: 930E-5SE
• Index
  • A
  • B
  • C
  • D
  • E
  • F
  • G
  • H
  • I
  • J
  • K
  • L
  • M
  • N
  • O
  • P
  • R
  • S
  • T
  • U
  • V
  • W

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