Komatsu 930E Dump Truck Operation and Maintenance Manual (DG711)

Komatsu 930E Dump Truck Index:

COVER
INTRODUCTION
- FOREWARD
- ALERTS
- CONTENTS
- TRUCK MODEL ILLUSTRATION
- ABOUT THIS MANUAL
- STANDARD CHARTS AND TABLES
SAFETY
- GENERAL SAFETY
- PRECAUTIONS DURING OPERATION
  - OPERATING MACHINE
  - TOWING
  - BATTERY
- PRECAUTIONS FOR MAINTENANCE
  - BEFORE CARRYING OUT MAINTENANCE
  - DURING MAINTENANCE
  - TIRES
  - ADDITIONAL JOB SITE RULES
- WHEN REPAIRS ARE NECESSARY
  - SPECIAL PRECAUTIONS FOR WORKING ON A 930E TRUCK
- WARNING, CAUTION, AND INSTRUCTION PLATES/DECALS
OPERATION
- OPERATING INSTRUCTIONS
  - PREPARING FOR OPERATION
  - SAFETY IS THINKING AHEAD
  - AT THE TRUCK – GROUND LEVEL WALK – AROUND INSPECTION
- ENGINE START-UP SAFETY PRACTICES
- AFTER ENGINE HAS STARTED
- MACHINE OPERATION SAFETY PRECAUTIONS
- MACHINE OPERATION ON THE HAUL ROAD
- STARTING ON A GRADE WITH A LOADED TRUCK
- PASSING
- LOADING
- DUMPING
- TOWING
- SAFE PARKING PROCEDURES
- NORMAL ENGINE SHUTDOWN PROCEDURE
- DELAYED ENGINE SHUTDOWN PROCEDURE
- OPERATOR CAB AND CONTROLS
  - STEERING WHEEL AND CONTROLS
  - DYNAMIC RETARDER/SERVER BRAKE PEDAL
  - ACCELERATOR (THROTTLE) PEDAL
  - HEATER/AIR CONDITIONER VENTS
  - HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
  - OVERHEAD PANEL AND DISPLAYS
  - CENTER CONSOLE CONTROLS AND FEATURES
  - OPERATOR SEAT
- INSTRUMENT PANEL AND INDICATOR LIGHTS
  - CONTROL SYMBOLS
- INSTRUMENT PANEL (FIGURE 3-6)
- PANEL GAUGES, INDICATORS, AND CONTROLS (DISCUSSION OF ITEMS 1-29, FIGURE 3-6)
- OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL (FIGURE 3-7)
- INDICATOR LIGHT SYMBOLS – REFER TO FIGURE 3-7 BY ROWS (A-E) AND COLUMNS (1-6)
  - HAZARD WARNING LIGHTS (7)
  - LAMP TEST SWITCH (8)
- LINK-ON WARNINGS LIGHT
MAINTENANCE
- LUBRICATION AND SERVICE
  - SERVICE CAPACITIES
  - HYDRAULIC TANK SERVICE
  - COOLANT LEVEL CHECK
  - RADIATOR FILLING PROCEDURE
  - COOLING SYSTEM RECOMMENDATIONS
  - LUBRICATION CHART
  - 10 HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS
  - 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 250 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 500 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 1000 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 2500 HOUR LUBRICATION AND MAINTENANCE CHECKS
  - 5000 HOUR LUBRICATION AND MAINTENANCE CHECKS
- LINCOLN AUTOMATIC LUBRICATION SYSTEM (ROTARY PUMP)
  - SYSTEM COMPONENTS
  - SYSTEM OPERATION
  - GENERAL INSTRUCTIONS
  - SYSTEM CHECK-OUT
  - 24 VDC SOLID STATE TIMER CHECK
  - INJECTORS AND ADJUSTMENT
  - PUMP CYCLE TIMER (FLASHER TIMER)
  - PRESSURE SWITCH
  - PRESSURE REDUCER ADJUSTMENT
  - TROUBLESHOOTING CHART
  - PREVENTATIVE MAINTENANCE PROCEDURES
SPECIFICATIONS
- MAJOR COMPONENT DESCRIPTIONS
- SPECIFICATIONS
OPTIONAL EQUIPMENT
- PAYLOAD METER II (ON BOARD WEIGHING SYSTEM (OBWS) INDEX)
  - GENERAL INFORMATION
  - LIGHTS, SWITHES, AND COMPONENTS
  - TIPS FOR OPERATION
  - EXTERNAL DISPLAY LIGHTS
  - THEORY OF OPERATION
  - TYPES OF DATA STORED
  - OPERATOR FUNCTIONS
  - INITIAL SETUP OF PAYLOAD METER
  - DISPLAYS AT START-UP
  - SETUP AND MAINTENANCE
  - DOWNLOAD OF PAYLOAD FAULT CODES
  - DISPLAY OF FAULT CODES
  - CHARTS OF ERROR CODES AND OTHER INFORMATION
  - SERVICE CHECK MODE
  - MONITORING INPUT SIGNALS
  - UP FACTOR – PAYLOAD CALCULATION GAIN
  - PL MODE – LOAD CALCULATION
  - FINAL GEAR RATIO SELECTION
  - BATTERY REPLACEMENT PROCEDURE
  - SUSPENSION PRESSURE SENSOR
  - INCLINOMETER
  - SCOREBOARD
  - PAYLOAD METER BACK PANEL
  - PAYLOAD CIRCUIT NUMBERS
  - PAYLOAD METER II RE-INITIALIZATION PROCEDURE
- RADIO, AM/FM STERO CASSETTE