Komatsu BR100J-1, BR100R-1 Crusher Operation and Maintenance Manual (SEAM012200)

Komatsu BR100J-1, BR100R-1 Crusher Operation and Maintenance Manual (SEAM012200)

Komatsu BR100J-1, BR100R-1 Crusher Index:

• COVER
• 1. FOREWORD
• 2. SAFETY INFORMATION
• 3. INTRODUCTION
• 4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 5. CONTENTS
• SAFETY
  • 6. GENERAL PRECAUTIONS
  • 7. PRECAUTIONS DURING OPERATION
    • 7.1 BEFORE STARTING ENGINE
    • 7.2 WHEN AND AFTER STARTING ENGINE
    • 7.3 CRUSHER (CRUSHING) OPERATIONS
    • 7.4 TRANSPORTATION
    • 7.5 BATTERY
    • 7.6 TOWING
  • 8. PRECAUTIONS FOR MAINTENANCE
    • 8.1 BEFORE CARRYING OUT MAINTENANCE
    • 8.2 DURING MAINTENANCE
  • 9. POSITION FOR ATTACHING SAFETY LABELS
• OPERATION
  • 10. GENERAL VIEW
    • 10.1 GENERAL VIEW OF MACHINE
    • 10.2 GENERAL VIEW OF CONTROLS AND GAUGES
  • 11. EXPLANATION OF COMPONENTS
    • 11.1 MACHINE MONITOR
    • 11.2 SWITCHES
    • 11.3 CONTROL LEVERS
    • 11.4 ENGINE HOOD
    • 11.5 CAP, COVER WITH LOCK
    • 11.6 FUSE
    • 11.7 FUSIBLE LINK
    • 11.8 CONTROLLERS
    • 11.9 TOOL BOX
    • 11.10 GREASE PUMP HOLDER
    • 11.11 JAW CRUSHER (BR100J-1)
    • 11.12 IMPACT CRUSHER (BR100J-1)
  • 12. OPERATION
    • 12.1 CHECKS BEFORE STARTING ENGINE
    • 12.2 STARTING ENGINE
    • 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
    • 12.4 MOVING MACHINE OFF
    • 12.5 STEERING MACHINE
    • 12.6 STOPPING MACHINE
    • 12.7 OPERATION OF WORK EQUIPMENT
    • 12.8 PRECAUTIONS FOR OPERATION
    • 12.9 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
    • 12.10 PARKING OF MACHINE
    • 12.11 CHECK AFTER FINISHING WORK
    • 12.12 STOPPING ENGINE
    • 12.13 CHECK AFTER STOPPING ENGINE
    • 12.14 LOCKING
  • 13. TRANSPORTATION
    • 13.1 LOADING, UNLOADING WORK
    • 13.2 PRECAUTIONS FOR LOADING
    • 13.3 PRECAUTIONS FOR TRANSPORTATION
    • 13.4 MACHINE LIFTING METHOD
  • 14. COLD WEATHER OPERATION
    • 14.1 PRECAUTIONS FOR LOW TEMPERATURE
    • 14.2 PRECAUTIONS AFTER COMPLETION OF WORK
    • 14.3 AFTER COLD WEATHER
  • 15. LONG-TERM STORAGE
    • 15.1 BEFORE STORAGE
    • 15.2 DURING STORAGE
    • 15.3 AFTER STORAGE
  • 16. TROUBLESHOOTING
    • 16.1 PHENOMENA THAT ARE NOT FAILURES
    • 16.2 METHOD OF TOWING MACHINE
    • 16.3 IF BATTERY IS DISCHARGED
    • 16.4 OTHER TROUBLES
• MAINTENANCE
  • 17. GUIDES TO MAINTENANCE
  • 18. OUTLINES OF SERVICE
    • 18.1 OUTLINE OF OIL,FUEL,COOLANT
    • 18.2 OUTLINE OF ELECTRIC SYSTEM
    • 18.3 OUTLINE OF HYDRAULIC SYSTEM
  • 19. WEAR PARTS LIST
    • 19.1 WEAR PARTS RELATED TO THE BODY
    • 19.2 WEAR PARTS RELATED TO THE CRUSHER
    • 19.3 PRIMARY BELT CONVEYOR
  • 20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  • 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
    • 21.1 INTRODUCTION OF NECESSARY TOOLS
    • 21.2 TORQUE LIST
  • 22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 23. MAINTENANCE SCHEDULE CHART
    • 23.1 MAINTENANCE SCHEDULE CHART
  • 24. SERVICE PROCEDURE
    • 24.1 INITIAL 250 HOURS SERVICE
    • 24.2 WHEN REQUIRED
    • 24.3 CHECK BEFORE STARTING
    • 24.4 EVERY 50 HOURS SERVICE
    • 24.5 EVERY 100 HOURS SERVICE
    • 24.6 EVERY 250 HOURS SERVICE
    • 24.7 EVERY 500 HOURS SERVICE
    • 24.8 EVERY 1000 HOURS SERVICE
    • 24.9 EVERY 2000 HOURS SERVICE
    • 24.10 EVERY 4000 HOURS SERVICE
• SPECIFICATIONS
  • 25. SPECIFICATIONS
• OPTIONS,ATTACHMENTS
  • 26. GENERAL PRECAUTIONS
    • 26.1 PRECAUTIONS RELATED TO SAFETY
  • 27. HYDRAULIC SECONDARY BELT CONVEYOR
    • 27.1 SPECIFICATION
    • 27.2 GENERAL VIEW
    • 27.3 INCLINED LEG CONNECTING METHOD
    • 27.4 LIFTING METHOD
    • 27.5 CONNECTING METHOD TO MACHINE BODY
    • 27.6 PRECAUTIONS ON OPERATION
    • 27.7 INSPECTION,MAINTENANCE AND ADJUSTMENT
    • 27.8 TROUBLES AND CORRECTIVE ACTIONS
    • 27.9 CONSUMABLE PARTS OF HYDRAULIC SECONDARY BELT CONVEYOR
  • 28. HYDRAULIC MAGNETIC SEPARATOR
    • 28.1 SPECIFICATION
    • 28.2 GENERAL VIEW
    • 28.3 PRECAUTIONS ON SAFETY
    • 28.4 CONNECTING METHOD TO MACHINE BODY
    • 28.5 INSPECTION AND ADJUSTMENT
    • 28.6 TROUBLES AND CORRECTIVE ACTIONS
    • 28.7 MAINTENANCE SCHEDULE CHART
    • 28.8 CONSUMABLE PARTS OF MAGNETIC SEPARATOR
  • 29. TROUBLESHOOTING OF OPTION SYSTEM
  • 30. RADIO CONTROL UNIT
    • 30.1 SPECIFICATION
    • 30.2 OUTLINE
    • 30.3 METHOD OF APPLICATION
    • 30.4 TROUBLES AND CORRECTIVE ACTIONS

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