Description
Komatsu BR200-1, BR200J-1, BR200S-1, BR200R-1 Mobile Crusher Shop Manual (SEBM003602)
Komatsu BR200-1, BR200J-1, BR200S-1, BR200R-1 Mobile Crusher Index:
COVER
CONTENTS
01 GENERAL
GENERAL LOCATIONS
GENERAL ASSEMBLY DRAWING
SPECIFICATIONS
WEIGHT TABLE
LIST OF LUBRICANT AND WATER
10 STRUCTURE AND FUNCTION
POWER TRAIN
TRACK FRAME AND RECOIL SPRING
FINAL DRIVE
HYDRAULIC CIRCUIT DIAGRAM
HYDRAULIC TANK
OLSS
HYDRAULIC PUMP
CONTROL VALVE
CRUSHER MOTOR
TRAVEL MOTOR
PPC VALVE
ACCUMULATOR
SOLENOID VALVE (FOR CRUSHER,BELT CONVEYOR,TRAVEL)
TANDEM PUMP (FOR BELT CONVEYOR,PLATE FEEDER)
HYDRAULIC PUMP
HYDRAULIC 3-TANDEM PUMP
PLATE FEEDER MOTOR
FIRST BELT CONVEYOR MOTOR
SOLENOID VALVE (FOR PLATE FEEDER,CRUSHER MOTOR,CONVEYOR MOTOR)
RELIEF VALVE (FOR PLATE FEEDER,FIRST BELT CONVEYOR)
FLOW CONTROL VALVE (FOR PLATE FEEDER)
CRUSHER
PLATE FEEDER
FIRST BELT CONVEYOR
ELECTRICAL CIRCUIT DIAGRAM
SYSTEM STRUCTURE DRAWING
MONITOR SYSTEM
PLATE FEEDER RETURN SYSTEM
AUTOMATIC STOP SYSTEM FOR CONVEYOR OVERLOAD
AUTOMATIC REVERSE SYSTEM FOR CRUSHER OVERLOAD
AUTOMATIC SPEED SHIFT SYSTEM FOR CRUSHER
AUTOMATIC OPERATION SYSTEM FOR FEEDER
20 TESTING AND ADJUSTING
TABLE OF JUDGEMENT STANDARD VALUE
TOOLS OF TESTING,ADJUSTING,AND TROUBLESHOOTING
ADJUSTING VALVE CLEARANCE
MEASURING COMPRESSION PRESSURE
TESTNG AND ADJUSTING FUEL INJECTION TIMING
ADJUSTING FUEL CONTROL LEVER
TESTING AND ADJUSTING HYDRAULIC PRESSURE IN CRUSHER,PLATE FEEDER,BELT CONVEYOR,TRAVEL CIRCUIT
TESTING AND ADJUSTING CHARGING PUMP PRESSURE
TESTING AND ADJUSTING MAIN PUMP CONTROL PRESSURE
MEASURING STROKE OF SERVO PISTON
TESTING AND ADJUSTING TRAVEL DEVIATION
MEASURING OUTPUT PRESSURE OF PPC VALVE
TESTING AND ADJUSTING CRUSHER
CRUSHER RELATED PARTS
AIR BLEEDING
TROUBLESHOOTING
30 DISASSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
SPECIAL TOOL LIST
STARTING MOTOR
ALTERNATOR
ENGINE OIL COOLER
FUEL INJECTION PUMP
WATER PUMP
NOZZLE HOLDER
TURBOCHARGER
THERMOSTAT
ENGINE FRONT SEAL
ENGINE REAR SEAL
CYLINER HEAD
HYDRAULIC COOLER
REDIATOR,HYDRAULIC COOLER
ENGINE,HYDRAULIC PUMP
DAMPER
TRAVEL MOTOR
TRAVEL MOTOR,FINAL DRIVE
FINAL DRIVE
TRAVEL MOTOR
SPROCKET
IDLER,RECOIL SPRING
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
CHARGING PUMP
HYDRAULIC PUMP
MAIN PUMP INPUT SHAFT OIL SEAL
CONTROL VALVE
MAIN RELIEF VALVE
TVC VALVE
CO・NC VALVE
SERVO VALVE
PPC SHUTTLE VALVE
TRAVEL PPC VALVE
CHEEK PLATE
DRIVEN GEAR
TOGGLE PLATE
TOGGLE SEAT
FLYWHEEL AND V-SHEAVE
SWING JAW
BEARING ON FRAME SIDE
THRUST RETAINER
DRIVE GEAR
CRUSHER MOTOR
COUPLING(BR200S-1)
PLATE FEEDER MOTOR
CUTTER PIECE
PROCEDURE FOR CHANGING GREASE
PROCEDURE FOR REPLACING CUTTER HOLDER
PROCEDURE FOR TURNING OR REPLACING IMPACT PLATES
ROTOR LINER
PROTECTOR
CONTACT PLATE
SHEAR PIN OF CONTACT PLATE DAMPER
ROTO BEARING UNIT
ROTOR
40 MAINTENANCE STANDARD
FINAL DRIVE
TRACK FRAME AND RECOIL SPRING
IDLER
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
HYDRULIC PUMP
CHARGING PUMP AND RELIEF VALVE
CONTROL VALVE
TRAVEL SHUTTLE VALVE
TRAVEL MOTOR
PLATE FEEDER MOTOR
CRUSHER MOTOR
PPC VALVE
HYDRAULIC PUMP
PLATE FEEDER
CRUSHER
