Komatsu BR200-1 Mobile Debris Crusher Index:

• COVER
• 1.PREFACE
• 2.SAFETY INFORMATION
• 3.TO THE USER
• 4.VEHICLE NO. PLATE POSITION AND MACHINE NO. ENTRY AND SERVICE SHOP ENTRY SHEET
• SAFETY
  • 1.GENERAL PRECAUTIONS
  • 2.PRECAUTIONS DURING OPERATION
    • 2.1 BEFORE STARTING ENGINE
    • 2.2 OPERATING MACHINE
    • 2.3 CRUSHER (CRUSHING) OPERATIONS
    • 2.4 TRANSPORTATION
    • 2.5 BATTERY
  • 3.PRECAUTIONS FOR MAINTENANCE
  • 4.POSITION FOR ATTACHING SAFETY LABELS
• OPERATION
  • 1.MANES OF COMPONENTS
  • 2.INSTRUMENTS AND CONTROLS
    • 2.1 ELECTRONIC VEHICLE MONITORING SYSTEM
    • 2.2 SWITCH UNIT
    • 2.3 CAP WITH LOCK,AND COVER
    • 2.4 DUST INDICATOR
    • 2.5 FUSIBLE LINK
    • 2.6 FUSE
    • 2.7 HANDLING OF ACCUMULATOR
  • 3.OPERATING PROCEDURES
    • 3.1 CHECKS BEFORE STARTING
    • 3.2 BEFORE STARTING
    • 3.3 STARTING
    • 3.4 AFTER STARTING
    • 3.5 STARTING THE VEHICLE
    • 3.6 STEERING (CHANGINE THE COURSE)
    • 3.7 STOP
    • 3.8 STARTING CRUSHER OPERATIONS
    • 3.9 END OF OPERATIONS
    • 3.10 STOPPING THE ENGINE
  • 4.TYPES OF DEBRIS AND ADJUSTMENT OF ENGINE SPEED AND FEEDER STEED
• INSPECTION AND MAINTENACE
  • 1.GENERAL INSTRUCTIONS ON MAINTENANCE OPERATIONS
  • 2.CIRCUIT AIR BLEEDING
    • 2.1 AIR BLEEDING IN THE MAIN PUMP
    • 2.2 AIR BLEEDING IN THE SUBPUMP
    • 2.3 STARTING THE ENGINE
    • 2.4 AIR BLEEDING IN THE CRUSHER MOTOR
    • 2.5 AIR BLEEDING IN THE PLATE FEEDER MOTOR
    • 2.6 AIR BLEEDING IN THE BELT CONVEYOR MOTOR
    • 2.7 AIR BLEEDING IN THE TRAVELING MOTOR
    • 2.8 STARTING
  • 3.OIL FILLER AND OIL LEVEL GAUGE
  • 4.INSPECTION AND MAINTENANCE TABLE
  • 5.PERIODIC MAINTENANCE
    • 5.1 CHECKS BEFORE STARTING
    • 5.2 MAINTENANCE AT A 100 HOURS’ INTERVAL
    • 5.3 MAINTENANCE AT A 250 HOURS’ INTERVAL
    • 5.4 MAINTENANCE AT A 500 HOURS’ INTERVAL
    • 5.5 MAINTENANCE AT A 2000 HOURS’ INTERVAL
    • 5.6 MAINTENANCE AT A 4000 HOURS’ INTERVAL
  • 6.NON-PERIODIC MAINTENANCE
    • 6.1 CHECK,CLEANING AND REPLACEMENT OF AIR CLEANER
    • 6.2 CLEANING OF THE INSIDE OF THE COOLING SYSTEM
    • 6.3 TENSION CHECK AND ADJUSTMENT FOR THE TRACK SHOE
    • 6.4 CHECK,ADJUSTMENT AND REPLACEMENT OF CRUSHER
    • 6.5 INSPECTION AND ADJUSTMENT OF BELT CONVEYOR
  • 7.DISPOSABLE PARTS
    • 7.1 DISPOSABLE PARTS RELATED TO THE BODY
    • 7.2 DISPOSABLE PARTS RELATED TO THE CRUSHER
    • 7.3 DISPOSABLE PARTS RELATED TO THE PRIMARY BELT CONVEYOR
  • 8.USAGE OF FUEL AND LUBRICANT ACCORDING TO TEMPERATURES
  • 9.PERIODIC REPLACEMENT OF SAFETY PARTS
  • 10.TROUBLESHOOTING
    • 10.1 CRUSHER
    • 10.2 ELECTRICAL EQUIPMENT
    • 10.3 ENGINE
    • 10.4 BODY
    • 10.5 BELT CONVEYOR
• SPECIFICATIONS AND CIRCUIT DIAGRAMS
  • 1.EXTERNAL VIEW
  • 2.SPECIFICATIONS
  • 3.HYDRAULIC CIRCUIT APPLICABLE MACHINE NO.:1020 OR LATER
  • 4.ELECTRICAL CIRCUIT APPLICABLE MACHINE NO.:1020 OR LATER
• OPTIONS
  • 1.HANDLING OF HYDRAULIC SECONDARY BELT CONVEYOR
    • 1.1 SPECIFICATIONS
    • 1.2 EXTERNAL VIEW
    • 1.3 PROCEDURE FOR INSTALLING THE INCLINED LEG
    • 1.4 PROCEDURES FOR CHANGING THE PRESSURE SETTING FOR THE BELT CONVEYOR AND FEEDER HYDRAULIC CIRCUIT
    • 1.5 INSPECTION,MAINTENANCE AND ADJUSTMENT
    • 1.6 TROUBLESHOOTING
    • 1.7 DETAILS OF HYDRAULIC SECONDARY BELT CONVEYOR DISPOSABLE PARTS
  • 2.HANDLING OF HYDRAULIC SORTER
    • 2.1 SPECIFICATIONS
    • 2.2 EXTERNAL VIEW
    • 2.3 CAUTIONS ON SAFETY
    • 2.4 INSTALLATION PROCEDURE
    • 2.5 PROCEDURE FOR CONNECTING HYDRAULIC PIPES
    • 2.6 INSPECTION AND ADJUSTMENT