Komatsu BR200R-1 Mobile Waste Recycler Operation and Maintenance Manual (SEAM006500)

Komatsu BR200R-1 Mobile Waste Recycler Operation and Maintenance Manual (SEAM006500)

Komatsu BR200R-1 Mobile Waste Recycler Index:

• COVER
• 1. FOREWORD
• 2. SAFETY INFORMATION
• 3. TO THE USER
• 4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 5. CONTENTS
• SAFETY
  • 1. GENERAL PRECAUTIONS
  • 2. PRECAUTIONS DURING OPERATION
    • 2.1 BEFORE STARTING ENGINE
    • 2.2 OPERATING MACHINE
    • 2.3 CRUSHER (CRUSHING) OPERATIONS
    • 2.4 TRANSPORTATION
    • 2.5 BATTERY
  • 3. PRECAUTIONS FOR MAINTENANCE
  • 4. POSITION FOR ATTACHING SAFETY LABELS
• OPERATION
  • 1. GENERAL VIEW
  • 2. INSTRUMENTS AND CONTROLS
    • 2.1 ELECTRONIC VEHICLE MONITORING SYSTEM
    • 2.2 SWITCH UNIT
    • 2.3 CAP WITH LOCK
    • 2.4 DUST INDICATOR
    • 2.5 FUSIBLE LINK
    • 2.6 FUSE
    • 2.7 HANDLING OF ACCUMULATOR
  • 3.OPERATING PROCEDURES
    • 3.1 ASSEMBLING AND DISASSEMBLING PROCEDURES OF FEED HOPPER
    • 3.2 CHECKS BEFORE STARTING
    • 3.3 STARTING THE ENGINE
    • 3.4 AFTER STARTING THE ENGINE
    • 3.5 STARTING THE VEHICLE
    • 3.6 STEERING(CHANGING THE COURSE)
    • 3.7 STOPPING THE VEHICLE
    • 3.8 STARTING CRUSHER OPERATIONS
    • 3.9 TYPE OF DEBRIS AND ADJUSTMENT OF ENGINE SPEED AND FEEDER SPEED
    • 3.10 SPRINKLER
    • 3.11 END OF OPERATION
    • 3.12 AFTER END OF OPERATION
    • 3.13 STOPPING THE ENGINE
    • 3.14 INSPECTION AFTER STOP OF ENGINE
    • 3.15 AUTOMATIC STOP OF BELT CONVEYOR
  • 4. PRECAUTIONS DURING OPERATION OF CRUSHER
    • 4.1 PRECAUTIONS CONCERNING ADHESION OF EARTH AND SAND AND STRIKING BOARD
    • 4.2 GRAIN SIZE OF PRODUCT
    • 4.3 OTHER PRECAUTIONS
  • 5. TRANSPORTATION
  • 6.LONG-TERM STORAGE
• MAINTENANCE
  • 1. GENERAL INSTRUCTIONS ON MAINTENANCE OPERATIONS
  • 2. AIR BLEEDING FROM CIRCUIT
    • 2.1 AIR BLEEDING IN THE MAIN PUMP
    • 2.2 AIR BLEEDING IN THE SUBPUMP
    • 2.3 STARTING THE ENGINE
    • 2.4 AIR BLEEDING IN THE CRUSHER MOTOR
    • 2.5 AIR BLEEDING IN THE PLATE FEEDER MOTOR
    • 2.6 AIR BLEEDING IN THE BELT CONVEYOR MOTOR
    • 2.7 AIR BLEEDING IN THE TRAVEL MOTOR
    • 2.8 STARTING OPERATIONS
  • 3. OIL FILLER AND OIL LEVEL GAUGE
  • 4. STANDARD BOLTS AND NUTS
  • 5. MAINTENANCE TABLE
  • 6. PERIODIC MAINTENANCE
    • 6.1 CHECKS BEFORE STARTING
    • 6.2 EVERY 100 HOURS SERVICE
    • 6.3 EVERY 250 HOURS SERVICE
    • 6.4 EVERY 500 HOURS SERVICE
    • 6.5 MAINTENANCE EVERY 1000 HOURS
    • 6.6 EVERY 2000 HOURS SERVICE
    • 6.7 EVERY 4000 HOURS SERVICE
  • 7. WHEN REQUIRED
    • 7.1 CHECK,CLEANING AND REPLACEMENT OF AIR CLEANER
    • 7.2 CLEANING OF THE INSIDE OF THE COOLING SYSTEM
    • 7.3 TENSION CHECK AND ADJUSTMENT FOR THE TRACK SHOE
    • 7.4 INSPECTION,ADJUSTMENT AND REPLACEMENT OF CRUSHER
    • 7.5 INSPECTION AND ADJUSTMENT OF BELT CONVEYOR
  • 8. WEAR PARTS
    • 8.1 WEAR PARTS RELATED TO THE BODY
    • 8.2 PARTS RELATED TO CRUSHER
    • 8.3 WEAR PARTS RELATED TO THE PRIMARY BELT CONVEYOR
  • 9. USAGE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  • 10. PERIODIC REPLACEMENT OF SAFETY PARTS
  • 11. TROUBLESHOOTING
    • 11.1 CRUSHER
    • 11.2 ELECTRICAL EQUIPMENT
    • 11.3 ENGINE
    • 11.3 ENGINE(CONTINUED FROM THE PREVIOUS PAGE)
    • 11.4 BODY
    • 11.5 BELT CONVEYOR
• SPECIFICATIONS AND CIRCUIT DIAGRAMS
  • 1. EXTERNAL VIEW
  • 2. SPECIFICATIONS
  • 3. HYDRAULIC CIRCUIT
  • 4. ELECTRIC CIRCUIT
• OPTIONS
  • 1. HANDLING OF HYDRAULIC SECONDARY BELT CONVEYOR
    • 1.1 SPECIFICATIONS
    • 1.2 EXTERNAL VIEW
    • 1.3 PROCEDURE FOR INSTALLING THE INCLINED LEG
    • 1.4 PRECAUTIONS CONCERNING OPERATION
    • 1.5 INSPECTION,MAINTENANCE AND ADJUSTMENT
    • 1.6 TROUBLESHOOTING
    • 1.7 DETAILS OF HYDRAULIC SECONDARY BELT CONVEYOR WEAR PARTS
  • 2. HANDLING OF HYDRAULIC SORTER
    • 2.1 SPECIFICATIONS
    • 2.2 EXTERNAL VIEW
    • 2.3 CAUTIONS ON SAFETY
    • 2.4 PRECAUTIONS CONCERNING OPERATION
    • 2.5 INSPECTION AND ADJUSTMENT
    • 2.6 TROUBLESHOOTING
    • 2.7 INSPECTION TABLE
    • 2.8 WEAR PARTS LIST OF MAGNETIC SORTER
  • 3. HYDRAULIC VIBRATING SCREEN
    • 3.1 SPECIFICATION
    • 3.2 EXTERNAL VIEW
    • 3.3 CAUTIONS TO BE NOTED FOR SAFETY
    • 3.4 PRECAUTIONS DURING OPERATION
    • 3.5 TROUBLESHOOTING
    • 3.6 CONSUMABLES
    • 3.7 OTHERS
  • 4. HYDRAULIC HAND BREAKER
  • 5. CONNECTION OF OPTION HYDRAULIC HOSE
  • 6. TROUBLESHOOTING OF OPTION SYSTEM

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