Komatsu BR300J-1, BR310JG-1 Crusher Operation and Maintenance Manual (SEAM004601)

Komatsu BR300J-1, BR310JG-1 Crusher Operation and Maintenance Manual (SEAM004601)

Komatsu BR300J-1, BR310JG-1 Crusher Index:

• COVER
• 1.FOREWORD
• 2.SAFETY INFORMATION
• 3.TO THE USER
• 4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 5.CONTENTS
• SAFETY
  • 1.GENERAL PRECAUTIONS
  • 2.PRECAUTIONS DURING OPERATION
    • 2.1 BEFORE STARTING ENGINE
    • 2.2 OPERATING MACHINE
    • 2.3 CRUSHER (CRUSHING) OPERATIONS
    • 2.4 TRANSPORTATION
    • 2.5 BATTERY
  • 3.PRECAUTIONS FOR MAINTENANCE
  • 4.POSITION FOR ATTACHING SAFETY LABELS
• OPERATION
  • 1.GENERAL VIEW
  • 2.INSTRUMENTS AND CONTROLS
    • 2.1 ELECTRONIC VEHICLE MONITORING SYSTEM
    • 2.2 SWITCH UNIT
    • 2.3 CAP WITH LOCK
    • 2.4 DUST INDICATOR
    • 2.5 FUSIBLE LINK
    • 2.6 FUSE
    • 2.7 HANDLING OF ACCUMULATOR
  • 3.OPERATING PROCEDURES
    • 3.1 PROCEDURE FOR DISASSEMBLY AND ASSEMBLY OF FEED HOPPER
    • 3.2 CHECKS BEFORE STARTING
    • 3.3 STARTING THE ENGINE
    • 3.4 OPERATIONS AND CHECKS AFTER STARTING ENGINE
    • 3.5 MOVING MACHINE OFF
    • 3.6 STEERING (CHANGING THE COURSE)
    • 3.7 STOPPING THE VEHICLE
    • 3.8 STARTING CRUSHER OPERATIONS
    • 3.9 TYPES OF MATERIAL FOR CRUSHING AND ADJUSTMENT OF ENGINE SPEED AND FEEDER SPEED
    • 3.10 WATER SPRINKLER
    • 3.11 FINISHING OPERATIONS
    • 3.12 AFTER COMPLETING OPERATIONS
    • 3.13 STOPPING THE ENGINE
    • 3.14 CHECKS AFTER STOPPING ENGINE
    • 3.15 REVERSE ROTATION FUNCTION OF CRUSHER
    • 3.16 AUTOMATIC STOPPING OF BELT CONVEYOR
  • 4.TRANSPORTATION
    • 4.1 LOADING,UNLOADING WORK
    • 4.2 PRECAUTIONS FOR LOADING
    • 4.3 PRECAUTIONS FOR TRANSPORTATION
  • 5.LONG-TERM STORAGE
    • 5.1 BEFORE STORAGE
    • 5.2 DURING STORAGE
    • 5.3 AFTER STORAGE
    • 5.4 STARTING MACHINE AFTER LONG-TERM STORAGE
  • 6.COLD WEATHER OPERATION
    • 6.1 PRECAUTIONS FOR LOW TEMPERATURE
• MAINTENANCE
  • 1.GENERAL INSTRUCTIONS ON MAINTENANCE OPERATIONS
  • 2.AIR BLEEDING FROM CIRCUIT
    • 2.1 AIR BLEEDING IN THE MAIN PUMP
    • 2.2 AIR BLEEDING IN THE SUBPUMP
    • 2.3 STARTING THE ENGINE
    • 2.4 AIR BLEEDING IN THE CRUSHER MOTOR
    • 2.5 BLEEDING AIR FROM GRIZZLY FEEDER MOTOR
    • 2.6 AIR BLEEDING IN THE BLET CONVEYOR MOTOR
    • 2.7 AIR BLEEDING IN THE TRAVEL MOTOR
    • 2.8 STARTING OPERATIONS
  • 3.OIL FILLER AND OIL LEVEL GAUGE
  • 4.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
    • 4.1 INTRODUCTION OF NECESSARY TOOLS
    • 4.2 TORQUE LIST
  • 5.MAINTENANCE TABLE
  • 6.PERIODIC MAINTENANCE
    • 6.1 CHECK BEFORE STARTING
    • 6.2 EVERY 100 HOURS SERVICE
    • 6.3 EVERY 250 HOURS SERVICE
    • 6.4 EVERY 500 HOURS SERVICE
    • 6.5 EVERY 1000 HOURS SERVICE
    • 6.6 EVERY 2000 HOURS SERVICE
    • 6.7 EVERY 4000 HOURS SERVICE
  • 7.WHEN REQUIRED
    • 7.1 CHECK,CLEANING AND REPLACEMENT OF AIR CLEANER
    • 7.2 CLEANING OF THE INSIDE OF THE COOLING SYSTEM
    • 7.3 TENSION CHECK AND ADJUSTMENT FOR THE TRACK SHOE
    • 7.4 CHECK,ADJUST,REPLACE CRUSHER
    • 7.5 CHECK,ADJUST PRIMARY BELT CONVEYOR
  • 8.WEAR PARTS
    • 8.1 WEAR PARTS RELATED TO THE BODY
    • 8.2 WEAR PARTS RELATED TO THE CRUSHER
    • 8.3 WEAR PARTS RELATED TO THE PRIMARY BELT CONVEYOR
  • 9.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  • 10.PERIODIC REPLACEMENT OF SAFETY PARTS
  • 11.TROUBLESHOOTING
    • 11.1 CRUSHER
    • 11.2 ELECTRICAL EQUIPMENT
    • 11.3 ENGINE
    • 11.4 BODY
    • 11.5 BELT CONVEYOR
• SPECIFICATIONS AND CIRCUIT DIAGRAMS
  • 1.EXTERNAL VIEW
  • 2.SPECIFICATIONS
• OPTIONS
  • 1.HANDLING OF HYDRAULIC SECONDARY BELT CONVEYOR
    • 1.1 SPECIFICATIONS
    • 1.2 EXTERNAL VIEW
    • 1.3 PROCEDURE FOR INSTALLING THE INCLINED LEG
    • 1.4 CONNECTION TO THE EQUIPMENT PROPER
    • 1.5 PRECAUTIONS FOR USE
    • 1.6 INSPECTION,MAINTENANCE AND ADJUSTMENT
    • 1.7 TROUBLESHOOTING
    • 1.8 DETAILS OF HYDRAULIC SECONDARY BELT CONVEYOR WEAR PARTS
  • 2.HANDLING OF MAGNETIC SORTER
    • 2.1 SPECIFICATIONS
    • 2.2 EXTERNAL VIEW
    • 2.3 CAUTIONS ON SAFETY
    • 2.4 PRECAUTIONS FOR USE
    • 2.5 INSPECTION AND ADJUSTMENT
    • 2.6 TROUBLESHOOTING
    • 2.7 INSPECTION TABLE
    • 2.8 WEAR PARTS LIST OF MAGNETIC SORTER
  • 3.HYDRAULIC VIBRATION SIEVE
    • 3.1 SPECIFICATIONS
    • 3.2 EXTERNAL VIEW
    • 3.3 SAFETY PRECAUTIONS
    • 3.4 PRECAUTIONS FOR USE
    • 3.5 FAILURES AND REMEDY
    • 3.6 CONSUMABLE PARTS
    • 3.7 OTHERS
  • 4.HYDRAULIC HAND BREAKER
  • 5.CONNECTION OF HYDRAULIC HOSES TO OPTION SYSTEM
  • 6.TROUBLESHOOTING OF OPTION SYSTEM

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