Description
Komatsu BR500JG-1 Mobile Crusher Shop Manual (SEBM012103)
Komatsu BR500JG-1 Mobile Crusher Index:
MAIN MENU
COVER
CONTENTS
FOREWORD
SAFETY
GENERAL
HOW TO READ THE SHOP MANUAL
HOISTING INSTRUCTIONS
PUSH-PULL TYPE COUPLERS
COATING MATERIALS
STANDARD TIGHTENING TORQUE
CONVERSION TABLES
UNITS
01 GENERAL
SPECIFICATION DRAWINGS
SPECIFICATIONS
WEIGHT TABLE
FUEL, COOLANT, AND LUBRICANTS
10 STRUCTURE, FUNCTION, AND MAINTENANCE STANDARD
ENGINE MOUNT AND DAMPER
RADIATOR, OIL, AND AFTERCOOLER
POWER TRAIN
FINAL DRIVE
TRACK FRAME AND RECOIL SPRING
IDLER
CARRIER ROLLER
TRACK ROLLER
TRACK SHOE
HYDRAULIC PIPING DIAGRAM
HYDRAULIC TANK AND FILTER
HYDRAULIC PUMP
MAIN PUMP
TVS, LS VALUE
CONTROL VALVE
SELF REDUCING PRESSURE VALVE
CLSS
CRUSHER MOTOR
GRIZZLEY FEEDER MOTOR
TRAVEL MOTOR (FIXED SWASH PLATE)
TRAVEL PPC VALVE
TRAVEL JUNCTION VALVE
4-SPOOL SOLENOID VALVE
8-SPOOL EPC VALVE
EPC VALVE
LS-EPC VALVE
ELECTROMAGNETIC SELECTOR VALVE
ENGINE CONTROL SYSTEM
ENGINE THROTTLE – PUMP CONTROLLER
LX CONTROLLER
MACHINE MONITOR SYSTEM
ELECTRONIC CONTROL SYSTEM
GRIZZLY FEEDE SEMI-AUTO SYSTEM
ABNORMAL LOAD STOP SYSTEM
CRUSHER LOAD SETTING DIAL
PRIMARY CONVEYOR MACHINERY
CRUSHER
20 TESTING AND ADJUSTING
STANDARD VALVE TABLE
TESTING AND ADJUSTING
TROUBLESHOOTING
30 DISASSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
SPECIAL TOOL LIST
FUEL INJECTION PUMP
NOZZLE HOLDER
TURBOCHARGER
CYLINDER HEAD
ENGINE FRONT SEAL
ENGINE REAR SEAL
ENGINE AFTER COOLER
ENGINE, MAIN PUMP
DAMPER
RADIATOR, HYDRAULIC COOLER
FUEL TANK
FINAL DRIVE
RECOIL SPRING
IDLER
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
HYDRAULIC TANK
MAIN PUMP
PRESSURE REDUCING VALVE
TRAVEL JUNCTION VALVE
TRAVEL PPC VALVE
CONTROL VALVE
PRESSURE COMPENSATION VALVE
PUMP MERGE/DIVIDER VALVE
UNLOAD VALVE
SUCTION, SAFETY VALVE
MAIN RELIEF VALVE
CRUSHER MOTOR
FEEDER MOTOR
CONVEYOR MOTOR, MACHINERY MOTOR
MUCK DISCHARGE CONVEYOR MOTOR
MAGNETIC SEPARATOR MOTOR
HYDRAULIC CYLINDER
CRUSHER
CONVEYOR BELT
CONVEYOR HEAD PULLEY
CONVEYOR TAIL PULLEY
MUCK DISCHARGE CONVEYOR BELT
MUCK DISCHARGE CONVEYOR HEAD PULLEY
MAGNETIC SEPARATOR
90 OTHERS
ELECTRICAL CIRCUIT DIAGRAM (1/3)
ELECTRICAL CIRCUIT DIAGRAM (2/3)
ELECTRICAL CIRCUIT DIAGRAM (3/3)
HYDRAULIC DIAGRAM
