Komatsu D375A-5R Bulldozer Operation and Maintenance Manual (PEN00523-00)

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Komatsu D375A-5R Bulldozer Index:

COVER
FOREWORD
- BEFORE READING THIS MANUAL
- SAFETY INFORMATION
- INTRODUCTION
  - USE OF MACHINE
  - FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
  - VISIBILITY FROM OPERATOR’S SEAT
- NECESSARY INFORMATION
  - PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
  - ENGINE SERIAL NO. PLATE
  - BLADE SERIAL NO. PLATE POSITION
  - RIPPER SERIAL NO. PLATE POSITION
  - ROPS, FOPS NO. PLATE POSITION
  - POSITION OF SERVICE METER
  - TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- CONTENTS
SAFETY
- SAFETY
- SAFETY LABELS
  - POSITIONS OF SAFETY PICTOGRAMS
  - SAFETY LABELS
- GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
  - PRECAUTIONS BEFORE STARTING OPERATION
  - PREPARATIONS FOR SAFE OPERATION
  - FIRE PREVENTION
  - PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
  - DO NOT GET CAUGHT IN WORK EQUIPMENT
  - PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
  - UNAUTHORIZED MODIFICATION
  - PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
  - PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- PRECAUTIONS FOR OPERATION
  - PRECAUTIONS FOR JOBSITE
  - STARTING ENGINE
  - OPERATION
  - TRANSPORTATION
  - TOWING
- PRECAUTIONS FOR MAINTENANCE
  - PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
  - PRECAUTIONS FOR INSPECTION AND MAINTENANCE
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
  - FRONT PANEL
  - SWITCHES
  - CONTROL LEVERS, PEDALS
  - DUST INDICATOR
  - POWER SOURCE
  - FUSE BOX
  - DOOR OPEN LOCK
  - SASH GLASS INTERMEDIATE LOCK
  - CAP WITH LOCK
  - DOOR POCKET
  - ASHTRAY
  - TOOL BOX
  - CAR STEREO, HANDLING
  - AIR CONDITIONER, HANDLING
- OPERATION
  - CHECK BEFORE STARTING ENGINE, ADJUST
  - STARTING ENGINE
  - OPERATIONS AND CHECKS AFTER STARTING ENGINE
  - STOPPING ENGINE
  - MOVING MACHINE
  - STOPPING MACHINE
  - SHIFTING GEAR
  - SHIFTING BETWEEN FORWARD AND REVERSE
  - STEERING MACHINE
  - PRECAUTIONS FOR OPERATION
  - PARKING MACHINE
  - CHECK AFTER STOPPING ENGINE
  - CHECK AFTER FINISHING WORK
  - LOCKING
  - WORK POSSIBLE USING BULLDOZER
  - EFFECTIVE USE OF MODE SELECTION SYSTEM
  - RIPPER OPERATION
  - OPERATING METHOD FOR RIPPING OPERATIONS
  - ADJUSTING POSTURE OF WORK EQUIPMENT
  - TIPS FOR LONGER UNDERCARRIAGE LIFE
- TRANSPORTATION
  - TRANSPORTATION PROCEDURE
  - LOADING, UNLOADING WORK
  - METHOD OF LIFTING MACHINE
  - TRAVELING ON ROADS
  - REMOVAL OF CAB
  - INSTALLATION OF CAB
  - INSTALLATION OF ROPS
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLESHOOTING
  - AFTER RUNNING OUT OF FUEL
  - METHOD OF TOWING MACHINE
  - IF BATTERY IS DISCHARGED
  - OTHER TROUBLE
  - WHEN MODE SELECTION SYSTEM FLASHES
MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINES OF SERVICE
  - HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  - OUTLINE OF ELECTRIC SYSTEM
  - HANDLING HYDRAULIC RELATED EQUIPMENT
- WEAR PARTS
  - WEAR PARTS LIST
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
  - RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE SCHEDULE CHART
- SERVICE PROCEDURE
  - INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 250 HOURS SERVICE
  - EVERY 500 HOURS SERVICE
  - EVERY 1000 HOURS SERVICE
  - EVERY 2000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
  - EVERY 8000 HOURS SERVICE
SPECIFICATIONS
- SPECIFICATIONS
ATTACHMENTS, OPTIONS
- GENERAL PRECAUTIONS
  - PRECAUTIONS RELATED TO SAFETY
- SELECTION OF TRACK SHOE
  - SELECTION OF TRACK SHOES
- PROCEDURE FOR SELECTING RIPPER POINT
  - PROCEDURE FOR SELECTING RIPPER POINT
- EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER
  - BLADE CONDITION
  - DOZING WORK
  - LEVELING (SPREADING) OPERATION
  - DITCHING OPERATION
  - BOULDER RAISING OPERATION
  - SIDE-CUTTING OPERATIONS
  - HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)
- SHOE SLIP CONTROL
  - MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)
  - EFFECTIVE USE OF MODE SELECTION SYSTEM
  - IF MODE SELECTION SYSTEM FLASHES
- HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus
  - KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED
  - KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED
INDEX