This Komatsu D375A-8R, D375AI-8R Crawler Dozer Shop Manual (SEN06984-06) is the workshop manual for doing real repairs on big production dozers, not a basic operator’s book. It’s what shops and field techs reach for when a machine is down and you’ve got tools on the ground and a supervisor asking how long it’ll be. People usually use this kind of manual to chase electrical or hydraulic faults, tear down major components, and put everything back together without guessing.
What this manual helps you do
- Trace hydraulic and electrical faults using system diagrams and step‑by‑step diagnostic routines for the D375A-8R and D375AI-8R crawler dozers.
- Check removal and installation sequences for major components so you don’t waste time backtracking or fighting access.
- Follow disassembly and reassembly procedures on powertrain, undercarriage, and work equipment in a workshop or well‑equipped field setup.
- Diagnose sensor, control, and engine‑related issues using the test procedures these manuals usually spell out for this size dozer.
- Handle adjustments and post‑repair checks so the machine goes back to work without callbacks or rework.
Who this is for
This is a repair manual for a field tech, shop mechanic, or fleet maintenance lead who’s actually turning wrenches on these specific Komatsu crawler dozers. If you’re just running the machine or only need daily/weekly service info, you’re really after the Operation & Maintenance manual instead.
FAQ
Q: Is this a PDF I can download and search?
A: Yes, it’s a PDF shop manual you can download, search on a laptop or tablet, and print specific pages for the job.
Q: Does it go deep enough for full rebuilds and serious troubleshooting?
A: The Komatsu D375A-8R, D375AI-8R Crawler Dozer Shop Manual walks through diagnostic procedures, disassembly sequences, and workshop‑level repair guidance.
Q: How do I know if it matches my exact machine variant or serial?
A: You’ll want to match your machine ID plate and serial range against Komatsu’s listing for book No. SEN06984-06 or confirm with your dealer before buying.
Bottom line: if you’re the one responsible for fixing and troubleshooting D375A-8R or D375AI-8R dozers, this is the right manual; if you only need basic operation or intervals, keep looking for the O&M book.
📘 Show Index
Table of Contents:
- 00 Index and Foreword
- Index
- Abbreviation List
- Foreword, Safety, Basic Information
- How to Read the Shop Manual
- Safety Notice for Operation
- Precautions to Prevent Fire
- Procedures If Fire Occurs
- Precautions When You Discard Waste Materials
- Precautions When You Handle Hydraulic Equipment
- Precautions When You Disconnect and Connect Pipings
- Precautions When You Handle Electrical Equipment
- Precautions When You Handle Fuel System Equipment
- Precautions When You Handle Intake System Equipment
- Practical Use of KOMTRAX
- Disconnect and Connect Push-Pull Type Coupler
- How to Disconnect and Connect Type 1 Push-Pull Type Coupler
- How to Disconnect and Connect Type 2 Push-Pull Type Coupler
- How to Disconnect and Connect Type 3 Push-Pull Type Coupler
- Precautions for Disconnection and Connection of Connectors
- How to Disconnect and Connect Deutsch Connector
- How to Disconnect and Connect Slide Lock Type Connector
- How to Disconnect and Connect Connector with Lock to Pull
- How to Disconnect and Connect Connector with Lock to Push
- How to Disconnect and Connect Connector with Housing to Rotate
- Standard Tightening Torque Table
- Conversion Table
- 01 Specifications
- Table of Contents
- Specifications
- Specification Drawing
- Specification Drawing: D375A-8R, D375AI-8R
- Specifications
- Specifications: D375A-8R, D375AI-8R
- Weight Table
- Weight Table: D375A-8R, D375AI-8R
- Fuel, Coolant, Lubricant
- How to Use Fuel, Coolant and Lubricants by Ambient Temperature
- 10 Structure and Function
- Table of Contents
- Boot-up System
- System Operating Lamp System
- System Diagram of System Operating Lamp System
- Function of Operation Lamp System
- Battery Disconnect Switch
- Layout Drawing of Battery Disconnect Switch
- Function of Battery Disconnect Switch
- Battery Isolator
- Layout Drawing of Battery Isolator
- Function of Battery Isolator
- Engine System
- Layout Drawing of Engine System
- Engine Control System
- Layout Drawing of Engine Control System
- System Diagram of Engine Control
- Function of Engine Control System
- Automatic Idle Stop System
- System Diagram of Automatic Idle Stop System
- Function of Automatic Idle Stop System
- Operation of Automatic Idle Stop System
- Component Parts of Engine System
- Damper
- Turbocharger
- Muffler
- Fuel System
- Fuel System Circuit Diagram
- Function of Fuel System
- Operation of Fuel System
- CRI System
- Cooling System
- Layout Drawing of Cooling System
- Specifications of Cooling System
- Component Parts of Cooling System
- Cooling Fan Pump
- Cooling Fan Motor
- Hydraulic Oil Cooler Bypass Valve
- Control System
- Layout Drawing of Control System
- Machine Monitor System
- System Diagram of Machine Monitor System
- Function of Machine Monitor System
- KOMTRAX Plus System
- System Diagram of KOMTRAX Plus System
- Function of KOMTRAX Plus System
- Component Parts of Control System
- Machine Monitor
- KOMTRAX Terminal
- KOMTRAX Plus Controller
- Wireless LAN Unit
- Power Train Controller
- Work Equipment Controller
- Engine Controller
- Option Controller
- Fuel Feed Pump
- Fuel Feed Pump Switch
- Hydraulic System
- Layout Drawing of Hydraulic System
- CLSS
- Structure of CLSS
- Function of CLSS
- Component Parts of Hydraulic System
- Hydraulic Tank
- Work Equipment Pump
- LS Valve
- PTO, Transmission Lubrication Pump, and Power Train Pump
- Control Valve
- Power Train System
- Layout Drawing of Power Train System
- Operation of Power Train System
- Transmission, Steering, and Brake Control
- Layout Drawing of Transmission, Steering, and Brake Control System (Machine with FCCS)
- Function of Transmission, Steering, and Brake Control System (Machine with FCCS)
- Layout Drawing of Transmission, Steering, and Brake Control System (Machine with PCCS)
- Function of Transmission, Steering, and Brake Control System (Machine with PCCS)
- Palm Command Control System
- Palm Command Control System Diagram
- Centralized Pressure Pickup Port
- Layout Drawing of Centralized Pressure Pickup Port
- Function of Centralized Pressure Pickup Port
- Component Parts of Power Train System
- Universal Joint
- Power Train Mount
- Torque Converter and PTO
- Torque Converter Control Valve
- Lockup Clutch ECMV
- Stator Clutch ECMV
- Transmission
- Transmission ECMV
- Main Relief Valve and Torque Converter Relief Valve
- Transmission Lubrication Relief Valve
- Transfer and Bevel Pinion
- Bevel Gear Shaft, Steering Clutch, and Brake
- Final Drive
- Scavenging Pump
- Electric Steering Lever
- Work Equipment System
- Work Equipment Control
- Layout Drawing of Work Equipment Control
- Function of Work Equipment System
- Layout Drawing of Front Work Equipment
- Layout Drawing of Variable Giant Ripper
- Layout Drawing of Variable Multi-Shank Ripper
- Shoe Slip Control System
- Function of Shoes Slip Control System
- Component Parts of Work Equipment System
- Self-Pressure Reducing Valve
- Work Equipment Lock Solenoid Valve
- Pilot Circuit Accumulator
- Quick Drop Valve
- Piston Valve
- Electric Blade Control Lever
- Ripper Electric Lever
- Pin Puller Switch
- ICT System
- Layout Drawing of ICT System
- System Diagram of ICT Control System
- Blade Control System
- Function of Blade Control System
- Leveling Mode System Diagram
- Function of Leveling Mode
- Operation of Leveling Mode
- Dozing Mode System Diagram
- Function of Dozing Mode
- Operation of Dozing Mode
- Smooth Start System
- Smooth Start System Diagram
- Function of Smooth Start System
- Operation of Smooth Start System
- Slip Control System
- Slip Control System Diagram
- Function of Slip Control System
- Operation of Slip Control System
- Assist Control System
- Assist Control System Diagram
- Function of Assist Control System
- Operation of Assist Control System
- Straight Travel Correction System
- Straight Travel Correction System Diagram
- Function of Straight Travel Correction System
- Operation of Straight Travel Correction System
- Smooth Carry System
- Smooth Carry System Diagram
- Function of Smooth Carry System
- Operation of Smooth Carry System
- Component Parts of ICT System
- Navigation Controller
- Control Box
- AUX BOX
- IMU Sensor
- Stroke and Reset Sensor for Blade Lift Cylinder
- Lifting System
- Power Ladder System
- Layout Drawing of Power Ladder System
- Hydraulic Circuit Diagram of Power Ladder System
- Function of Power Ladder System
- Component Parts of Lifting System
- Switch Box
- Power Ladder Limit Switch Part
- Control Valve Assembly
- Undercarriage and Frame
- Main Frame
- Suspension
- Structure of Suspension
- Function of Suspension
- Track Frame and Idler Cushion
- Structure of Track Frame and Idler Cushion
- Specifications of Track Frame and Idler Cushion
- Function of Track Frame and Idler Cushion
- Work Equipment
- Structure of Front Work Equipment
- Structure of Cylinder Stay
- Structure of Variable Giant Ripper
- Structure of Variable Multi-Shank Ripper
- CAB Related Parts
- ROPS
- Structure of ROPS
- Function of ROPS
- CAB
- CAB Mount
- Structure of CAB Mount
- Function of CAB Mount
- 20 Standard Value Table
- Table of Contents
- Standard Value Table for Engine
- Standard Value Table for Engine: D375A-8R
- Standard Value Table for Engine: D375AI-8R
- Standard Value Table for Machine
- Standard Value Table for Machine: D375A-8R
- Standard Value Table for Machine: D375AI-8R
- Machine Posture and Procedures to Measure Performance
- 30 Testing and Adjusting
- Table of Contents
- Precautions Before Work
- Differences In Machine Monitor Symbols
- Related Information on Testing and Adjusting
- Tools for Testing and Adjusting
- Sketch of Tools for Testing and Adjusting
- Engine and Cooling System
- Examine Engine Speed
- How to Examine Engine Speed
- Examine Boost Pressure
- How to Examine Boost Pressure on Machine Monitor
- How to Examine Boost Pressure by Testing Tool
- Examine Exhaust Gas Temperature
- How to Examine Exhaust Gas Temperature by Machine Monitor
- How to Examine Exhaust Temperature by Testing Tools
- Examine Exhaust Gas Color
- How to Examine Exhaust Gas Color with Handy Smoke Checker
- How to Examine Exhaust Gas Color with Smoke Meter
- Examine and Adjust Valve Clearance
- How to Examine Valve Clearance
- How to Adjust Valve Clearance
- Examine Compression Pressure
- How to Examine Compression Pressure
- Examine Blowby Pressure
- How to Examine Blowby Pressure
- Examine Engine Oil Pressure
- How to Examine Engine Oil Pressure on Machine Monitor
- How to Examine Engine Oil Pressure by Testing Tool
- Examine Fuel Pressure
- How to Examine Fuel Pressure
- Examine Fuel Return Rate and Leakage
- How to Examine Fuel Return Rate and Leakage
- Bleed Air from Fuel System
- How to Bleed Air from Fuel System
- Examine Fuel Circuit for Leakage
- How to Examine Fuel System for Leakage
- Examine Supply Pump
- How to Examine Supply Pump
- Handle Cylinder Cut-out Mode Operation
- Handle No-Injection Cranking Operation
- Write Injector Compensation Value to Engine Controller
- How to Write Injector Compensation Value
- Adjust Decelerator Pedal
- How to Adjust Decelerator Pedal
- Power Train
- Examine Power Train Oil Pressure
- How to Examine Power Train Oil Pressure
- Adjust Transmission Output Shaft Speed Sensor
- How to Adjust Transmission Output Shaft Speed Sensor
- Examine Brake Performance Simply
- How to Examine Brake Performance Simply
- Examine and Adjust Brake Pedal
- How to Examine Brake Pedal
- How to Adjust Brake Pedal
- Move Machine by Parking Brake Release When Machine Does Not Travel
- Move Machine with Hydraulic Type Parking Brake Release System
- Move Machine with Electric Type Parking Brake Release System
- Undercarriage and Frame
- Examine and Adjust Track Tension
- How to Examine Track Tension
- How to Adjust Track Tension
- Hydraulic System
- Release Remained Pressure in Hydraulic Circuit
- How to Release Remained Pressure in Hydraulic System
- Examine and Adjust Work Equipment Oil Pressure
- How to Examine Work Equipment Oil Pressure
- How to Adjust Work Equipment Oil Pressure
- Examine Oil Pressure of Control Circuit
- How to Examine Oil Pressure in Control Circuit
- Examine Work Equipment Lock Solenoid Valve Outlet Pressure
- How to Examine Work Equipment Lock Solenoid Valve Outlet Pressure
- Examine Ripper Pin Puller Solenoid Valve Outlet Pressure
- How to Examine Ripper Pin Puller Solenoid Valve Outlet Pressure
- Bleed Air from Work Equipment Pump
- How to Bleed Air from Work Equipment Pump
- Examine Cooling Fan Speed
- How to Examine Cooling Fan Speed
- Examine Cooling Fan Circuit Oil Pressure
- How to Examine Cooling Fan Circuit Oil Pressure
- Bleed Air in Cooling Fan Pump
- How to Bleed Air in Cooling Fan Pump
- Examine Parts Which Cause Hydraulic Drift of Work Equipment
- How to Examine Parts Which Cause Hydraulic Drift of Blade Lift Cylinder
- How to Examine the Parts Which Cause Hydraulic Drift of Blade Tilt Cylinder
- How to Examine Parts Which Cause Hydraulic Drift of Ripper Lift Cylinder
- Examine Oil Leakage from Work Equipment Cylinder
- How to Examine Internal Oil Leakage of Work Equipment Cylinder
- Bleed Air from Work Equipment Cylinder
- How to Bleed Air from Work Equipment Cylinder
- Operation When Work Equipment is Disabled
- How to Operate When Work Equipment is Disabled
- Power Ladder
- Bleed Air from Power Ladder Cylinder
- Bleed Air in Power Ladder Cylinder
- Examine and Adjust Power Ladder Limit Switch
- How to Examine and Adjust Power Ladder Limit Switch
- How to Adjust Power Ladder Limit Switch
- Work Equipment
- Examine and Adjust Play of Blade Electric Lever
- How to Examine Play of Blade Electric Lever
- How to Adjust Play of Blade Electric Lever
- How to Replace Universal Joint
- CAB Related Parts
- Examine and Adjust Operator Cab
- How to Examine Operator Cab
- Adjust Operator Cab
- Adjust Play of Operator Seat
- How to Adjust Play of Operator Seat
- Examine Seating Switch
- How to Examine Seating Switch
- Electrical System
- Set and Operate Machine Monitor
- Operator Mode
- Function to Show Technician Identification Status Screen
- Function to Show Operator Identification Input Screen
- Examine Function by LCD (Liquid Crystal Display)
- Examine Function of Service Meter
- How to Set Usage Limitation and Change Maintenance Password
- Service Mode
- How to Operate Service Mode
- How to See Pre-defined Monitoring Information
- How to Examine Self-Define Monitor Information
- Abnormality Record Menu
- How to See Maintenance Record
- Maintenance Mode Setting
- How to Set Phone Number Entry
- Default Menu
- Diagnostic Tests Menu
- Adjustment Menu
- No-Injection Cranking Operation
- KOMTRAX Settings Menu
- How to Show Service Message
- How to Operate Snap Shot
- How to Start Up KOMTRAX Terminal
- Default Setting of KOMTRAX Plus Controller
- How to do the Default Setting of KOMTRAX Plus Controller
- Default Setting of Wireless LAN Modem
- Default Setting of Wireless LAN Modem
- How to Examine Wireless LAN Modem Communication
- Download Data from KOMTRAX Plus Controller
- How to Download Data from KOMTRAX Plus Controller
- Adjust After Replacement of KOMTRAX Plus Controller
- How to Adjust After Replacement of KOMTRAX Plus Controller
- Adjust After Replacement of Wireless LAN Modem
- How to Adjust After Replacement of Wireless LAN Modem
- Adjust Rearview Camera Angle
- How to Adjust Rearview Camera Angle
- Set Region of Bluetooth(R) Compatible Radio
- How to Set Region of Bluetooth(R) Compatible Radio
- Handle Voltage Circuit of Engine Controller
- Handle Battery Disconnect Switch
- Handle Battery Isolator and Starting Motor Isolator
- Examine Diodes
- How to Examine Diodes by Digital Tester
- How to Examine Diodes by Analog Tester
- Adjust Console Lifter Stroke Sensor
- How to Adjust Console Lifter Stroke Sensor
- ICT System
- Set and Operate Control Box
- Examine and Adjust ICT Related Devices
- Reset Cylinder Stroke End
- Reset Lift Cylinder Stroke End
- How to Input Wear Volume of Edge and Track Shoes
- Calibrate Blade Edge Position
- How to Operate Blade Calibration Menu (Machine Cal Step A)
- How to Operate Blade Calibration Menu (Machine Cal Step B)
- [Supplement] Wear Volume of Blade Edge and Undercarriage and Reference Value of Machine Calibration Step A and Machine Calibration Step B
- Set Standard Angle of Blade Edge
- Examine and Adjust Blade Elevation
- Examine Blade Elevation
- Adjust Blade Elevation
- Examine Stroke Sensor for Lift Cylinder
- How to Examine Stroke Sensor for Lift Cylinder
- Examine and Adjust Reset Sensor for Lift Cylinder
- How to Examine Reset Sensor for Lift Cylinder
- How to Adjust Reset Sensor for Lift Cylinder
- Calibrate IMU Sensor
- How to Calibrate IMU Sensor
- Adjust When Work Equipment Controller is Replaced
- How to Adjust When Work Equipment Controller is Replaced
- Adjust When ICT Related Devices are Repaired or Replaced
- Pm Clinic
- Pm Clinic Service
- Pm Clinic Check Sheet: D375A-8R
- Pm Clinic Check Sheet: D375AI-8R
- Pm Clinic Check Sheet for Undercarriage: D375A-8R
- Pm Clinic Check Sheet for Undercarriage: D375AI-8R
- Perform Quick Pm
- 40 Troubleshooting
- Table of Contents
- Precautions Before Work
- Related Information to Troubleshooting
- General Troubleshooting Points
- Sequence of Events in Troubleshooting
- Inspection Before Troubleshooting
- Inspection Procedure Before Troubleshooting
- Inspection in Accordance with Inspection Procedure
- How to Drain Water and Sediment from Fuel Tank
- How to Examine Water Separator, Drain Water and Sediment
- Examine Fuel Main Filter
- Examine Water Pump for Leakage
- How to Examine Oil Level in Hydraulic Tank, Add Oil
- How to Examine Coolant Level and Add Coolant
- How to Examine Oil Level in Engine Oil Pan, Add Oil
- Examine Oil Level in Power Train Case, Add Oil
- How to Examine Dust Indicator
- How to Examine Brake Operation
- How to Examine Electric Wiring
- How to Examine Fuel Level and Add Fuel
- How to Examine Operation of Lamps
- How to Examine Machine Monitor
- How to Remove Sediment in Engine Room
- How to Examine Operation State of Horn
- How to Examine Operation State of Backup Alarm
- How to Examine Electrical Components
- How to Connect Adapter for Troubleshooting Controller
- How to Connect Adapter for Troubleshooting Machine Monitor
- How to Connect Adapter for Troubleshooting Work Equipment Controller
- How to Connect Adapter for Troubleshooting Power Train Controller
- How to Connect Adapter to Troubleshoot KOMTRAX Terminal
- How to Connect Adapter to Troubleshoot KOMTRAX Plus Controller
- How to Connect Adapter for Troubleshooting of Option Controller
- Procedure for Troubleshooting
- Symptom and Troubleshooting Numbers
- Information Shown in Troubleshooting
- How to Diagnose Wiring Harness for Open Circuit of Pressure Sensor System
- Connector List and Layout
- Connector Layout (1)
- Connector Layout (2)
- Connector Layout (3)
- Connector Layout (4)
- Connector Layout (5)
- Connector Layout (6)
- Connector Layout (7)
- Connector Contact Connection Table
- T-Branch Box and T-Branch Adapter Table
- Fuse Location Table
- Failure Code Table
- Troubleshooting by Failure Code (Display of Code)
- Failure Code [1500L0]
- Failure Code [15B0NX]
- Failure Code [15SAL1]
- Failure Code [15SALH]
- Failure Code [15SBL1]
- Failure Code [15SBLH]
- Failure Code [15SEL1]
- Failure Code [15SELH]
- Failure Code [15SFL1]
- Failure Code [15SFLH]
- Failure Code [15SGL1]
- Failure Code [15SGLH]
- Failure Code [15SJL1]
- Failure Code [15SJLH]
- Failure Code [1800MW]
- Failure Code [2201L1]
- Failure Code [2201LH]
- Failure Code [2202L1]
- Failure Code [2202LH]
- Failure Code [2300NR]
- Failure Code [2301L1]
- Failure Code [2301LH]
- Failure Code [2301NR]
- Failure Code [2301NT]
- Failure Code [2302L1]
- Failure Code [2302LH]
- Failure Code [2302NR]
- Failure Code [2302NT]
- Failure Code [879AKA]
- Failure Code [879AKB]
- Failure Code [879BKA]
- Failure Code [879BKB]
- Failure Code [879CKA]
- Failure Code [879CKB]
- Failure Code [879DKZ]
- Failure Code [879EMC]
- Failure Code [879FMC]
- Failure Code [879GKX]
- Failure Code [989L00]
- Failure Code [989M00]
- Failure Code [989N00]
- Failure Code [A900FR]
- Failure Code [A900N6]
- Failure Code [A900NY]
- Failure Code [AA10NX]
- Failure Code [AB00KE]
- Failure Code [B@BAZG]
- Failure Code [B@BAZK]
- Failure Code [B@BCNS]
- Failure Code [B@BCQA]
- Failure Code [B@BCZK]
- Failure Code [B@CENS]
- Failure Code [B@HANS]
- Failure Code [B@HAZK]
- Failure Code [CA115]
- Failure Code [CA122]
- Failure Code [CA123]
- Failure Code [CA131]
- Failure Code [CA132]
- Failure Code [CA135]
- Failure Code [CA141]
- Failure Code [CA144]
- Failure Code [CA145]
- Failure Code [CA153]
- Failure Code [CA154]
- Failure Code [CA212]
- Failure Code [CA213]
- Failure Code [CA221]
- Failure Code [CA222]
- Failure Code [CA234]
- Failure Code [CA238]
- Failure Code [CA239]
- Failure Code [CA271]
- Failure Code [CA272]
- Failure Code [CA273]
- Failure Code [CA274]
- Failure Code [CA322]
- Failure Code [CA323]
- Failure Code [CA324]
- Failure Code [CA325]
- Failure Code [CA331]
- Failure Code [CA332]
- Failure Code [CA343]
- Failure Code [CA351]
- Failure Code [CA352]
- Failure Code [CA386]
- Failure Code [CA428]
- Failure Code [CA429]
- Failure Code [CA441]
- Failure Code [CA442]
- Failure Code [CA449]
- Failure Code [CA451]
- Failure Code [CA452]
- Failure Code [CA515]
- Failure Code [CA516]
- Failure Code [CA553]
- Failure Code [CA559]
- Failure Code [CA689]
- Failure Code [CA691]
- Failure Code [CA692]
- Failure Code [CA697]
- Failure Code [CA698]
- Failure Code [CA731]
- Failure Code [CA778]
- Failure Code [CA1117]
- Failure Code [CA1135]
- Failure Code [CA1257]
- Failure Code [CA1843]
- Failure Code [CA1844]
- Failure Code [CA1942]
- Failure Code [CA2185]
- Failure Code [CA2186]
- Failure Code [CA2249]
- Failure Code [CA2765]
- Failure Code [CA4952]
- Failure Code [CB115]
- Failure Code [CB238]
- Failure Code [CB239]
- Failure Code [CB271]
- Failure Code [CB272]
- Failure Code [CB273]
- Failure Code [CB274]
- Failure Code [CB343]
- Failure Code [CB352]
- Failure Code [CB386]
- Failure Code [CB441]
- Failure Code [CB442]
- Failure Code [CB689]
- Failure Code [CB697]
- Failure Code [CB698]
- Failure Code [CB731]
- Failure Code [CB778]
- Failure Code [CB1117]
- Failure Code [CB1257]
- Failure Code [CB4952]
- Failure Code [D107KA]
- Failure Code [D107KB]
- Failure Code [D107KY]
- Failure Code [D130KA]
- Failure Code [D130KB]
- Failure Code [D182KZ]
- Failure Code [D19JKZ]
- Failure Code [D1D5KA]
- Failure Code [D1D5KB]
- Failure Code [D1D5KY]
- Failure Code [D1EFKA]
- Failure Code [D1EFKB]
- Failure Code [D1EWKA]
- Failure Code [D1EWKB]
- Failure Code [D1EWKY]
- Failure Code [D1EXKA]
- Failure Code [D1EXKB]
- Failure Code [D1EXMC]
- Failure Code [D862KA]
- Failure Code [DAF0MB]
- Failure Code [DAF0MC]
- Failure Code [DAF8KB]
- Failure Code [DAF9KQ]
- Failure Code [DAFGMC]
- Failure Code [DAFLKA]
- Failure Code [DAFLKB]
- Failure Code [DAFQKR]
- Failure Code [DAQW00]
- Failure Code [DAZ9KQ]
- Failure Code [DAZQKR]
- Failure Code [DB2QKR]
- Failure Code [DB2RKR]
- Failure Code [DB90KT]
- Failure Code [DB90MC]
- Failure Code [DB91KK]
- Failure Code [DB92KK]
- Failure Code [DB92KT]
- Failure Code [DB95KK]
- Failure Code [DB97KK]
- Failure Code [DB99KQ]
- Failure Code [DB9LKA]
- Failure Code [DB9LKB]
- Failure Code [DB9QKR]
- Failure Code [DB9RKR]
- Failure Code [DBBUKM]
- Failure Code [DBBUKR]
- Failure Code [DBE0KT]
- Failure Code [DBE0MC]
- Failure Code [DBE1KK]
- Failure Code [DBE2KK]
- Failure Code [DBE2KT]
- Failure Code [DBE5KK]
- Failure Code [DBE6KK]
- Failure Code [DBE7KK]
- Failure Code [DBE9KQ]
- Failure Code [DBELKA]
- Failure Code [DBELKB]
- Failure Code [DBEQKR]
- Failure Code [DBERKR]
- Failure Code [DBU0KR]
- Failure Code [DBUSKR]
- Failure Code [DBUTKA]
- Failure Code [DBUTKN]
- Failure Code [DBV0MC]
- Failure Code [DBV1KK]
- Failure Code [DBV6KB]
- Failure Code [DBVLKA]
- Failure Code [DBVLKB]
- Failure Code [DBVQKR]
- Failure Code [DBVRKR]
- Failure Code [DBVVKR]
- Failure Code [DBVWKR]
- Failure Code [DD12KA]
- Failure Code [DD12KB]
- Failure Code [DD13KA]
- Failure Code [DD13KB]
- Failure Code [DD14KA]
- Failure Code [DD14KB]
- Failure Code [DDDDKA]
- Failure Code [DDDDKB]
- Failure Code [DDDDKX]
- Failure Code [DDDHKB]
- Failure Code [DDDKKA]
- Failure Code [DDDKKB]
- Failure Code [DDDLKA]
- Failure Code [DDDLKB]
- Failure Code [DDE2KA]
- Failure Code [DDE9KA]
- Failure Code [DDE9KB]
- Failure Code [DDK4KA]
- Failure Code [DDK4KB]
- Failure Code [DDKAKA]
- Failure Code [DDKAKB]
- Failure Code [DDKBKA]
- Failure Code [DDKBKB]
- Failure Code [DDKCL4]
- Failure Code [DDKEL4]
- Failure Code [DDKHKA]
- Failure Code [DDKHKB]
- Failure Code [DDKQKA]
- Failure Code [DDKQKB]
- Failure Code [DDKRKA]
- Failure Code [DDKRKB]
- Failure Code [DDKSKA]
- Failure Code [DDKSKB]
- Failure Code [DDN7L4]
- Failure Code [DDN8L4]
- Failure Code [DDNLKA]
- Failure Code [DDNLKB]
- Failure Code [DDT5KQ]
- Failure Code [DDTSL1]
- Failure Code [DDTSLH]
- Failure Code [DFA4KX]
- Failure Code [DFA4KZ]
- Failure Code [DFA4L8]
- Failure Code [DFA5KA]
- Failure Code [DFA5KY]
- Failure Code [DFA6KA]
- Failure Code [DFA6KY]
- Failure Code [DFA7KX]
- Failure Code [DFA7KZ]
- Failure Code [DFA7L8]
- Failure Code [DFA8KA]
- Failure Code [DFA8KY]
- Failure Code [DFA9KA]
- Failure Code [DFA9KY]
- Failure Code [DFAAKX]
- Failure Code [DFAAKZ]
- Failure Code [DFAAL8]
- Failure Code [DFABKA]
- Failure Code [DFABKY]
- Failure Code [DFACKA]
- Failure Code [DFACKY]
- Failure Code [DFADKX]
- Failure Code [DFADKZ]
- Failure Code [DFADL8]
- Failure Code [DFAEKA]
- Failure Code [DFAEKY]
- Failure Code [DFAFKA]
- Failure Code [DFAFKY]
- Failure Code [DGS1KA]
- Failure Code [DGS1KX]
- Failure Code [DGT1KA]
- Failure Code [DGT1KX]
- Failure Code [DGT5KY]
- Failure Code [DGT5KZ]
- Failure Code [DGT6KY]
- Failure Code [DGT6KZ]
- Failure Code [DH21KA]
- Failure Code [DH21KY]
- Failure Code [DHA4KA]
- Failure Code [DHT2L6]
- Failure Code [DHT3KX]
- Failure Code [DHT5KA]
- Failure Code [DHT5KY]
- Failure Code [DHT7KA]
- Failure Code [DHT7KY]
- Failure Code [DHZ1KX]
- Failure Code [DK10KA]
- Failure Code [DK10KB]
- Failure Code [DK30KA]
- Failure Code [DK30KX]
- Failure Code [DK30KY]
- Failure Code [DK30KZ]
- Failure Code [DK30L8]
- Failure Code [DK31KA]
- Failure Code [DK31KY]
- Failure Code [DK40KA]
- Failure Code [DK40KY]
- Failure Code [DK55KX]
- Failure Code [DK55KZ]
- Failure Code [DK55L8]
- Failure Code [DK56KA]
- Failure Code [DK56KY]
- Failure Code [DK57KA]
- Failure Code [DK57KY]
- Failure Code [DK60KA]
- Failure Code [DK60KY]
- Failure Code [DK80KR]
- Failure Code [DK80KT]
- Failure Code [DKH1KA]
- Failure Code [DKH1KY]
- Failure Code [DKSGL8]
- Failure Code [DKSHKA]
- Failure Code [DKSHKB]
- Failure Code [DKSJKA]
- Failure Code [DKSJKB]
- Failure Code [DKSKKA]
- Failure Code [DKSKKB]
- Failure Code [DKSKMB]
- Failure Code [DKSLL8]
- Failure Code [DKSMKA]
- Failure Code [DKSMKB]
- Failure Code [DKSNKA]
- Failure Code [DKSNKB]
- Failure Code [DKSPKA]
- Failure Code [DKSPKB]
- Failure Code [DKSPMB]
- Failure Code [DKW0KX]
- Failure Code [DKW0KZ]
- Failure Code [DKW0L8]
- Failure Code [DKW1KA]
- Failure Code [DKW1KY]
- Failure Code [DKW2KA]
- Failure Code [DKW2KY]
- Failure Code [DKW3KX]
- Failure Code [DKW3KZ]
- Failure Code [DKW3L8]
- Failure Code [DKW4KA]
- Failure Code [DKW4KY]
- Failure Code [DKW5KA]
- Failure Code [DKW5KY]
- Failure Code [DLM3KA]
- Failure Code [DLM3MB]
- Failure Code [DLT3KA]
- Failure Code [DLT3KB]
- Failure Code [DNDAMC]
- Failure Code [DNDBKA]
- Failure Code [DNDBKB]
- Failure Code [DNDCKA]
- Failure Code [DNDCKB]
- Failure Code [DNDDKA]
- Failure Code [DNDDKB]
- Failure Code [DNDEKA]
- Failure Code [DNDEKB]
- Failure Code [DR21KX]
- Failure Code [DR31KX]
- Failure Code [DV20KB]
- Failure Code [DW4BKA]
- Failure Code [DW4BKB]
- Failure Code [DW7BKA]
- Failure Code [DW7BKB]
- Failure Code [DWN3KA]
- Failure Code [DWN3KB]
- Failure Code [DWN3KY]
- Failure Code [DWN5KA]
- Failure Code [DWN5KB]
- Failure Code [DWN5KY]
- Failure Code [DWNCKA]
- Failure Code [DWNCKB]
- Failure Code [DWNCKY]
- Failure Code [DWNVKA]
- Failure Code [DWNVKB]
- Failure Code [DWNWKA]
- Failure Code [DWNWKB]
- Failure Code [DWNXKA]
- Failure Code [DWNXKB]
- Failure Code [DWNYKA]
- Failure Code [DWNYKB]
- Failure Code [DXH1KA]
- Failure Code [DXH1KB]
- Failure Code [DXH1KY]
- Failure Code [DXH4KA]
- Failure Code [DXH4KB]
- Failure Code [DXH4KY]
- Failure Code [DXH5KA]
- Failure Code [DXH5KB]
- Failure Code [DXH5KY]
- Failure Code [DXH6KA]
- Failure Code [DXH6KB]
- Failure Code [DXH6KY]
- Failure Code [DXH7KA]
- Failure Code [DXH7KB]
- Failure Code [DXH7KY]
- Failure Code [DXH8KA]
- Failure Code [DXH8KB]
- Failure Code [DXH8KY]
- Failure Code [DXH9KA]
- Failure Code [DXH9KB]
- Failure Code [DXH9KY]
- Failure Code [DXHAKA]
- Failure Code [DXHAKB]
- Failure Code [DXHAKY]
- Failure Code [DXHBKA]
- Failure Code [DXHBKB]
- Failure Code [DXHBKY]
- Failure Code [DXHCKA]
- Failure Code [DXHCKB]
- Failure Code [DXHCKY]
- Failure Code [DXHRKA]
- Failure Code [DXHRKB]
- Failure Code [DXHRKY]
- Failure Code [DXHSKA]
- Failure Code [DXHSKB]
- Failure Code [DXHSKY]
- Failure Code [DXHTKA]
- Failure Code [DXHTKB]
- Failure Code [DXHTKY]
- Failure Code [DXHUKA]
- Failure Code [DXHUKB]
- Failure Code [DXHUKY]
- Failure Code [DXHWKA]
- Failure Code [DXHWKB]
- Failure Code [DXHWKY]
- Failure Code [DXHXKA]
- Failure Code [DXHXKB]
- Failure Code [DXHXKY]
- Failure Code [DXHYKA]
- Failure Code [DXHYKB]
- Failure Code [DXHYKY]
- Failure Code [DXHZKA]
- Failure Code [DXHZKB]
- Failure Code [DXHZKY]
- Failure Code [DXJ4KA]
- Failure Code [DXJ4KB]
- Failure Code [DXJ8KA]
- Failure Code [DXJ8KB]
- Failure Code [DXJ8KY]
- Failure Code [DXJ9KA]
- Failure Code [DXJ9KB]
- Failure Code [DXJ9KY]
- Failure Code [DXJBKA]
- Failure Code [DXJBKB]
- Failure Code [DXJBKY]
- Failure Code [DY2HKA]
- Failure Code [F7A0KT]
- Failure Code [F7A1KK]
- Failure Code [F7A8KB]
- Failure Code [F7ALKA]
- Failure Code [F7ALKB]
- Failure Code [F7AQKR]
- Failure Code [F7ARKR]
- Failure Code [F7ASKA]
- Failure Code [F7BSKR]
- Failure Code [F7BTKR]
- Failure Code [F7C0KR]
- Failure Code [F7CRKT]
- Failure Code [F7FQKR]
- Failure Code [F9A0KT]
- Failure Code [F9A0MC]
- Failure Code [F9A1KK]
- Failure Code [F9A2KK]
- Failure Code [F9A2KY]
- Failure Code [F9AQKR]
- Failure Code [F9ARKR]
- Failure Code [F9ATKA]
- Failure Code [F9ATKB]
- Failure Code [F9AUMC]
- Failure Code [F@BWNR]
- Failure Code [F@BWNS]
- Failure Code [F@BXNR]
- Failure Code [F@BXNS]
- Troubleshooting of Electrical System (E-Mode)
- E-1 Engine Does Not Start (Engine Does Not Crank)
- E-2 Manual Preheating System Does Not Operate
- E-3 Automatic Preheating System Does Not Operate
- E-4 While Preheating is in Operation, Preheating Monitor Does Not Come On
- E-5 When Starting Switch is Turned to ON Position, Machine Monitor Shows Nothing
- E-6 While Starting Switch is Turned to ON Position (with Engine Stopped), Radiator Coolant Level Monitor Comes On in Yellow
- E-7 Air Cleaner Clogging Monitor Comes On in Yellow While Engine is in Operation
- E-8 Charge Level Monitor Comes On in Red While Engine is in Operation
- E-9 Engine Coolant Temperature Monitor Comes On in Red While Engine is in Operation
- E-10 Engine Oil Pressure Monitor Comes on in Red While Engine is in Operation
- E-11 Power Train Oil Temperature Monitor Comes On in Red While Engine is in Operation
- E-12 Hydraulic Oil Temperature Monitor Comes On in Red While Engine is in Operation
- E-13 Engine Coolant Temperature Gauge Does Not Show Correct Temperature
- E-14 Fuel Gauge Does Not Show Normally
- E-15 Power Train Oil Temperature Gauge Does Not Show Correct Temperature
- E-16 Hydraulic Oil Temperature Gauge Does Not Show Correct Temperature
- E-17 Operation Mode Does Not Change
- E-18 Gear Shift Mode Does Not Change
- E-19 Operating Customize Switch Does Not Display Customize Screen
- E-20 Modifying Setting on Customize Screen Does Not Change Setting of Machine
- E-21 Some Areas of Machine Monitor Screen are Not Shown
- E-22 Alarm Buzzer Does Not Sound or Cannot be Stopped
- E-23 Service Meter is Not Shown While Starting Switch is in OFF Position
- E-24 Machine Does Not Change to Service Mode
- E-25 Horn Does Not Sound
- E-26 Horn Does Not Stop
- E-27 Backup Alarm Does Not Sound
- E-28 Backup Alarm Does Not Stop Operation
- E-29 Headlamp Does Not Come On
- E-30 Rear Lamp and Ripper Point Lamp Do Not Come On
- E-31 No Wiper Operates
- E-32 Front Wiper Does Not Operate
- E-33 Rear Wiper Does Not Operate
- E-34 Left Door Wiper Does Not Operate
- E-35 Right Door Wiper Does Not Operate
- E-36 Fuel Feed Pump Does Not Operate or Stop Automatically
- E-37 Fan Does Not Rotate in Reverse
- E-38 Gear Cannot be Shifted
- E-39 Front Washer Does Not Operate
- E-40 Rear Washer Does Not Operate
- E-41 Left Door Washer Does Not Operate
- E-42 Right Door Washer Does Not Operate
- E-43 Ripper Pin Puller Does Not Work
- E-44 KOMTRAX Plus System Does Not Operate Normally
- E-45 Cannot Download Data with Wireless LAN
- E-46 Operator Not Present Monitor Does Not Show Correctly
- Troubleshooting for Hydraulic and Mechanical Systems (H Mode)
- Information Shown in Troubleshooting Table (H-Mode)
- H-1 Machine Power is Not Sufficient (Not Sufficient Drawbar Pull)
- H-2 Machine Does Not Travel (at 2nd or 3rd Gear Speed)
- H-3 Machine Does Not Move Off at All Gear Speeds
- H-4 Machine Travels Only in One Direction, Forward or in Reverse
- H-5 Large Time Lag is in Gear Shifting or Directional Change
- H-6 Brake Does Not Work
- H-7 Power Train Oil Overheats
- H-8 Torque Converter Lockup Clutch Does Not Engage
- H-9 Machine Cannot be Steered (Machine Does Not Turn LEFT or RIGHT)
- H-10 Machine Can Turn (Steering) Only in One Direction
- H-11 Machine Falls Over Too Much (Steering)
- H-12 All Work Equipment Operate Slowly
- H-13 All Work Equipment Do Not Operate
- H-14 Blade Lift Speed or Power is Low
- H-15 Blade Tilt Speed or Power is Low
- H-16 Ripper Lift Speed or Power is Low
- H-17 Ripper Tilt Speed or Power is Low
- H-18 Hydraulic Drift of Blade Lift is Large
- H-19 Hydraulic Drift of Tilted Blade is Large
- H-20 Hydraulic Drift of Lifted Ripper is Large
- H-21 Ripper Pin Puller Cylinder Does Not Operate
- H-23 Unusual Noise is Heard from Around Work Equipment and Cooling Fan Pump or Control Valve
- H-24 Fan Speed is Abnormal (Too High or Low, or Does Not Rotate)
- H-25 Seismic Isolation Operator Seat Shakes Abnormally or Receives Shock
- Troubleshooting of Engine (S-Mode)
- Information Shown in Troubleshooting Table (S-Mode)
- S-1 Engine Does Not Crank When Starting Switch is Turned to START Position
- S-2 Engine Cranks but No Exhaust Smoke Comes Out
- S-3 Fuel is Injected but Engine Does Not Start (Misfiring: Engine Cranks but Does Not Start)
- S-4 Engine Startability is Unsatisfactory
- S-5 Engine Does Not Pick Up Smoothly
- S-6 Engine Stops During Operation
- S-7 Engine Runs Rough or is Not Stable
- S-8 Engine Lacks Power
- S-9 Engine Oil Consumption is Excessive
- S-10 Oil Becomes Dirty Quickly
- S-11 Fuel Consumption is Excessive
- S-12 Oil is in Coolant (or Coolant Spurts Back or Coolant Level Goes Down)
- S-13 Oil Pressure Drops
- S-14 Fuel Mixes Into Engine Oil
- S-15 Water Mixes Into Engine Oil (Milky)
- S-16 Coolant Temperature Increases Too High (Overheat)
- S-17 There is an Unusual Noise
- S-18 Vibration is Excessive
- S-19 Air Cannot be Bled from Fuel Circuit
- 50 Disassembly and Assembly
- Table of Contents
- Precautions Before Work
- Related Information on Disassembly and Assembly
- How to Read This Manual
- Coating Materials List
- Special Tool List
- Sketches of Special Tools
- Prepare
- Drain and Add Coolant
- How to Drain Coolant
- How to Add Coolant
- Drain and Add Hydraulic Oil
- How to Drain Hydraulic Oil
- How to Add Hydraulic Oil
- Drain and Add Fuel
- How to Drain Fuel
- How to Add Fuel
- Collect and Refill Refrigerant
- How to Collect Refrigerant
- How to Refill Refrigerant
- Engine and Cooling System
- Remove and Install Supply Pump Assembly
- How to Remove Supply Pump Assembly
- How to Install Supply Pump Assembly
- Remove and Install Injector Assembly
- How to Remove Injector Assembly
- How to Install Injector Assembly
- Remove and Install Cylinder Head Assembly
- How to Remove Cylinder Head Assembly
- How to Install Cylinder Head Assembly
- Remove and Install Common Rail
- Remove Common Rail
- How to Install Common Rail
- Remove and Install Starting Motor Assembly
- How to Remove Starting Motor Assembly
- How to Install Starting Motor Assembly
- Remove and Install Radiator Guard Assembly
- How to Remove Radiator Guard Assembly
- How to Install Radiator Guard Assembly
- Remove and Install Cooling Assembly
- How to Remove Cooling Assembly
- How to Install Cooling Assembly
- Remove and Install Radiator Assembly
- How to Remove Radiator Assembly
- How to Install Radiator Assembly
- Remove and Install Radiator Tube
- How to Remove Radiator Tube
- How to Install Radiator Tube
- Remove and Install Hydraulic Oil Cooler Assembly
- How to Remove Hydraulic Oil Cooler Assembly
- How to Install Hydraulic Oil Cooler Assembly
- Remove and Install Aftercooler Assembly
- How to Remove Aftercooler Assembly
- How to Install Aftercooler Assembly
- Open and Close Cooling Fan Drive Assembly
- How to Open Cooling Fan Drive Assembly
- How to Close Cooling Fan Drive Assembly
- Remove and Install Cooling Fan Drive Assembly
- How to Remove Cooling Fan Drive Assembly
- How to Install Cooling Fan Drive Assembly
- Remove and Install Cooling Fan Motor Assembly
- How to Remove Cooling Fan Motor Assembly
- How to Install Cooling Fan Motor Assembly
- Remove and Install Engine Assembly
- How to Remove Engine Assembly
- How to Install Engine Assembly
- Remove and Install Engine Front Oil Seal
- How to Remove Engine Front Oil Seal
- How to Install Engine Front Oil Seal
- Remove and Install Engine Rear Oil Seal
- How to Remove Engine Rear Oil Seal
- How to Install Engine Rear Oil Seal
- Remove and Install Engine Hood Assembly
- How to Remove Engine Hood Assembly
- How to Install Engine Hood Assembly
- Remove and Install Fuel Tank Assembly
- How to Remove Fuel Tank Assembly
- How to Install Fuel Tank Assembly
- Remove and Install Muffler Assembly
- How to Remove Muffler Assembly
- How to Install Muffler Assembly
- Remove and Install Turbo Charger Assembly
- How to Remove Turbo Charger Assembly
- How to Install Turbo Charger Assembly
- Remove and Install Air Cleaner Bracket Assembly
- How to Remove Air Cleaner Bracket Assembly
- How to Install Air Cleaner Bracket Assembly
- Remove and Install Air Cleaner Assembly
- How to Remove Air Cleaner Assembly
- How to Install Air Cleaner Assembly
- Remove and Install Air Conditioner Compressor Assembly
- How to Remove Air Conditioner Compressor Assembly
- How to Install Air Conditioner Compressor Assembly
- Remove and Install Air Conditioner Condenser Assembly
- How to Remove Air Conditioner Condenser Assembly
- How to Install Air Conditioner Condenser Assembly
- Power Train
- Remove and Install Damper Assembly
- How to Remove Damper Assembly
- How to Install Damper Assembly
- Disassemble and Assemble Damper Assembly
- How to Disassemble Damper Assembly
- How to Assemble Damper Assembly
- Remove and Install Power Train Unit Assembly
- How to Remove Power Train Unit Assembly
- How to Install Power Train Unit Assembly
- Disconnect and Connect Power Train Unit Assembly
- How to Disconnect Power Train Unit Assembly
- How to Connect Power Train Unit Assembly
- Disassemble and Assemble PTO Assembly
- How to Disassemble PTO Assembly
- How to Assemble PTO Assembly
- Disassemble and Assemble Torque Converter Assembly
- How to Disassemble Torque Converter Assembly
- How to Assemble Torque Converter Assembly
- Disassemble and Assemble Transmission Assembly
- How to Disassemble Transmission Assembly
- How to Assemble Transmission Assembly
- Disassemble and Assemble Steering Case Assembly
- How to Disassemble Steering Case Assembly
- How to Assemble Steering Case Assembly
- Remove and Install Final Drive Assembly
- How to Remove Final Drive Assembly
- How to Install Final Drive Assembly
- Disassemble and Assemble Final Drive Assembly
- How to Disassemble Final Drive Assembly
- How to Assemble Final Drive Assembly
- Undercarriage and Frame
- Remove and Install Track Frame Assembly
- How to Remove Track Frame Assembly
- How to Install Track Frame Assembly
- Remove and Install Idler Assembly
- How to Remove Idler Assembly
- How to Install Idler Assembly
- Disassemble and Assemble Idler Assembly
- How to Disassemble Idler Assembly
- How to Assemble Idler Assembly
- Remove and Install Recoil Spring Assembly
- How to Remove Recoil Spring Assembly
- How to Install Recoil Spring Assembly
- Disassemble and Assemble Recoil Spring Assembly
- How to Disassemble Recoil Spring Assembly
- How to Assemble Recoil Spring Assembly
- Remove and Install Track Roller Assembly
- How to Remove Track Roller Assembly
- How to Install Track Roller Assembly
- Disassemble and Assemble Track Roller Assembly
- How to Disassemble Track Roller Assembly
- How to Assemble Track Roller Assembly
- Remove and Install No. 1 Bogie Assembly
- Remove No.1 Bogie Assembly
- Install No. 1 Bogie Assembly
- Remove and Install Bogie Assembly
- How to Remove Bogie Assembly
- How to Install Bogie Assembly
- Disassemble and Assemble Bogie Assembly
- Disassemble Bogie Assembly
- How to Assemble Bogie Assembly
- Remove and Install Carrier Roller Assembly
- How to Remove Carrier Roller Assembly
- How to Install Carrier Roller Assembly
- Disassemble and Assemble Carrier Roller Assembly
- How to Disassemble Carrier Roller Assembly
- How to Assemble Carrier Roller Assembly
- Remove and Install Pivot Shaft Assembly
- How to Remove Pivot Shaft Assembly
- How to Install Pivot Shaft Assembly
- Separate and Connect Track Assembly
- How to Separate Track Assembly
- How to Install Track Assembly
- Disassemble and Assemble Track Assembly Generally
- How to Disassemble Full Track Shoe Assembly
- How to Assemble Full Track Shoe Assembly
- Disassemble and Assemble One Track Link Assembly in Field
- How to Disassemble One Track Link Assembly in Field
- How to Assemble One Track Link Assembly in Field
- Disassemble and Assemble Master Link
- How to Disassemble Master Link
- How to Assemble Master Link
- Remove and Install Equalizer Bar Assembly
- How to Remove Equalizer Bar Assembly
- How to Install Equalizer Bar Assembly
- Disassemble and Assemble Equalizer Bar Bushing
- How to Disassemble Equalizer Bar Bushing
- How to Assemble Equalizer Bar Bushing
- Remove and Install Segment Teeth
- How to Remove Segment Teeth
- How to Install Segment Teeth
- Remove and Install Power Ladder Assembly
- Remove Power Ladder Assembly
- How to Install Power Ladder Assembly
- Open and Close Underguard Assembly
- How to Open Underguard Assembly
- How to Close Underguard Assembly
- Remove and Install Under Guard Assembly
- How to Remove Underguard Assembly
- How to Install Underguard Assembly
- Hydraulic System
- Remove and Install Hydraulic Tank Assembly
- How to Remove Hydraulic Tank Assembly
- How to Install Hydraulic Tank Assembly
- Remove and Install Work Equipment Pump Assembly
- How to Remove Work Equipment Pump Assembly
- How to Install Work Equipment Pump Assembly
- Remove and Install Power Train Pump and Steering Lubrication Pump Assembly
- How to Remove Power Train Pump and Steering Lubrication Pump Assembly
- How to Install Power Train Pump and Steering Lubrication Pump Assembly
- Remove and Install Cooling Fan Pump Assembly
- How to Remove Cooling Fan Pump Assembly
- How to Install Cooling Fan Pump Assembly
- Remove and Install Scavenging Pump Assembly
- How to Remove Scavenging Pump Assembly
- How to Install Scavenging Pump Assembly
- Disassemble and Assemble Control Valve Assembly
- How to Assemble Control Valve Assembly
- Remove and Install Control Valve Assembly
- How to Remove Control Valve Assembly
- How to Install Control Valve Assembly
- Work Equipment
- Remove and Install Blade Assembly
- How to Remove Blade Assembly
- How to Install Blade Assembly
- Disassemble and Assemble Blade Assembly
- Disassemble Blade Assembly
- How to Assemble Blade Assembly
- Remove and Install Blade Lift Cylinder Assembly
- How to Remove Blade Lift Cylinder Assembly
- How to Install Blade Lift Cylinder Assembly
- Remove and Install Stroke and Reset Sensing Blade Lift Cylinder Assembly
- How to Remove Stroke and Reset Sensing Blade Lift Cylinder Assembly
- How to Install Stroke and Reset Sensing Blade Lift Cylinder Assembly
- Disassemble and Assemble Blade Lift Cylinder Assembly
- How to Disassemble Blade Lift Cylinder Assembly
- How to Assemble Blade Lift Cylinder Assembly
- Disassemble and Assemble Stroke and Reset Sensing Blade Lift Cylinder Assembly
- How to Disassemble Stroke and Reset Sensing Blade Lift Cylinder Assembly
- How to Assemble Stroke and Reset Sensing Blade Lift Cylinder Assembly
- Disassemble and Assemble Blade Tilt Cylinder Assembly
- How to Disassemble Blade Tilt Cylinder Assembly
- Assemble Blade Tilt Cylinder Assembly
- Disassemble and Assemble Giant Ripper Assembly
- Disassemble Giant Ripper Assembly
- How to Assemble Giant Ripper Assembly
- Disassemble and Assemble Ripper Pin Puller Cylinder Assembly
- How to Disassemble Ripper Pin Puller Cylinder Assembly
- How to Assemble Ripper Pin Puller Cylinder Assembly
- CAB Related Parts
- Remove and Install ROPS Guard
- How to Remove ROPS Guard
- How to Install ROPS Guard
- Remove and Install Operator Cab Assembly
- How to Remove Operator Cab Assembly
- How to Install Operator Cab Assembly
- Remove and Install Operator Cab Glass (Adhered Glass)
- How to Remove Operator Cab Glass (Adhered Glass)
- How to Install Operator Cab Glass (Adhered Glass)
- Remove and Install Air Conditioner Unit Assembly
- How to Remove Air Conditioner Unit Assembly
- How to Install Air Conditioner Unit Assembly
- Remove and Install Operator Seat
- How to Remove Operator Seat
- How to Install Operator Seat
- How to Remove and Install Seat Belt
- How to Remove Seat Belt
- How to Install Seat Belt
- Remove and Install FCCS
- How to Remove FCCS
- How to Install FCCS
- Electrical System
- Remove and Install Engine Controller Assembly
- How to Remove Engine Controller Assembly
- How to Install Engine Controller Assembly
- Remove and Install Power Train Controller Assembly
- How to Remove Power Train Controller Assembly
- How to Install Power Train Controller Assembly
- Remove and Install Work Equipment Controller Assembly
- How to Remove Work Equipment Controller Assembly
- How to Install Work Equipment Controller Assembly
- Remove and Install Machine Monitor Assembly
- How to Remove Machine Monitor Assembly
- How to Install Machine Monitor Assembly
- Remove and Install Intake Air Temperature Sensor
- How to Remove Intake Air Temperature Sensor
- How to Install Intake Air Temperature Sensor
- Remove and Install Crankcase Pressure Sensor
- Remove Crankcase Pressure Sensor
- Install Crankcase Pressure Sensor
- Remove and Install KOMTRAX Terminal Assembly
- How to Remove KOMTRAX Terminal Assembly
- How to Install KOMTRAX Terminal Assembly
- Remove And Install KOMTRAX Plus Controller Assembly
- How to Remove KOMTRAX Plus Controller Assembly
- How to Install KOMTRAX Plus Controller Assembly
- Remove and Install Wireless LAN Unit Assembly
- How to Remove Wireless LAN Unit Assembly
- How to Install Wireless LAN Unit Assembly
- Remove and Install Control Box
- How to Remove Control Box
- How to Install Control Box
- Remove and Install Option Controller Assembly
- How to Remove Option Controller Assembly
- How to Install Option Controller Assembly
- Remove and Install Navigation Controller Assembly
- How to Remove Navigation Controller Assembly
- How to Install Navigation Controller Assembly
- Remove and Install AUX BOX
- How to Remove AUX BOX
- How to Install AUX BOX
- Remove and Install IMU Sensor
- How to Remove IMU Sensor
- How to Install IMU Sensor
- 60 Maintenance Standard
- Table of Contents
- Explanation of Terms for Maintenance Standard
- Engine and Cooling System
- Maintenance Standard for Engine Mount
- Maintenance Standard for Damper
- Maintenance Standard for Cooling System
- Maintenance Standard for Cooling Fan Pump
- Maintenance Standard for Servo Valve
- Maintenance Standard for Cooling Fan Motor
- Power Train
- Maintenance Standard for Universal Joint
- Maintenance Standard for Power Train Mount
- Maintenance Standard for Torque Converter and PTO
- Maintenance Standard for Torque Converter Control Valve
- Maintenance Standard for Lockup Clutch ECMV
- Maintenance Standard for Stator Clutch ECMV
- Maintenance Standard for Transmission
- Maintenance Standard for PTO, Transmission Lubrication Pump, and Power Train Pump
- Maintenance Standard for Transmission ECMV
- Maintenance Standard for Main Relief Valve and Torque Converter Relief Valve
- Maintenance Standard for Transmission Lubrication Relief Valve
- Maintenance Standard for Transfer, Bevel Gear Shaft, and Steering
- Maintenance Standard for Brake Solenoid Valve
- Maintenance Standard for Sudden Stop Prevention Valve
- Maintenance Standard for Final Drive
- Maintenance Standard for Sprocket for Conventional Type Track Shoes
- Maintenance Standard for Sprocket Tooth Profile Full-Scale Drawing for Conventional Type Track Shoes
- Undercarriage and Frame
- Maintenance Standard for Main Frame
- Maintenance Standard for Suspension
- Maintenance Standard for Track Frame and Idler Cushion
- Maintenance Standard for Idler
- Maintenance Standard for Track Roller Bogie
- Maintenance Standard for Track Roller for Conventional Type Track Shoes
- Maintenance Standard for Carrier Roller for Conventional Type Track Shoes
- Maintenance Standard for Conventional Type Track Shoes
- Maintenance Standard for Single Shoes and Heavy Duty Shoes
- Hydraulic System
- Maintenance Standard for Hydraulic Tank
- Maintenance Standard for Work Equipment Pump
- Maintenance Standard for Scavenging Pump
- Maintenance Standard for Control Valve
- Maintenance Standard for Self-Pressure Reducing Valve
- Maintenance Standard for Quick Drop Valve
- Work Equipment
- Maintenance Standard for Cylinder Stay
- Maintenance Standard for Front Work Equipment
- Maintenance Standard for Cutting Edge and End Bit
- Maintenance Standard for Blade Lift Cylinder
- Maintenance Standard for Blade Tilt Cylinder
- Maintenance Standard for Stroke and Reset Sensing Blade Lift Cylinder
- Maintenance Standard for Variable Multi-Shank Ripper
- Maintenance Standard for Variable Giant Ripper
- Maintenance Standard for Ripper Lift Cylinder
- Maintenance Standard for Ripper Tilt Cylinder
- Maintenance Standard for Pin Puller Cylinder
- CAB Related Parts
- Maintenance Standard for CAB Mount
- Maintenance Standard for ROPS
- 80 Appendix
- Table of Contents
- Precautions Before Work
- Air Conditioner System
- Precautions for Refrigerant
- Air Conditioner Component
- Specifications of Air Conditioner
- Structure and Function of Refrigeration Cycle
- Outline of Refrigeration Cycle
- Component Parts of Air Conditioner System
- Air Conditioner Unit
- Configuration Diagram of Air Conditioner Unit
- Function of Air Conditioner Unit
- Component Parts of Air Conditioner Unit
- Function of Evaporator as Air Conditioner Unit Component
- Function of Heater Core as Air Conditioner Unit Component
- Function of Evaporator Temperature Sensor as Air Conditioner Unit Component
- Function of Servo Motor as Air Conditioner Unit Component
- Structure of Expansion Valve as Air Conditioner Unit Component
- Function of Expansion Valve as Air Conditioner Unit Component
- Operate Expansion Valve as Air Conditioner Unit Component
- Function of Triple Pressure Switch
- Air Conditioner Controller
- Structure of Air Conditioner Controller
- Compressor
- Structure of Compressor
- Specifications of Compressor
- Function of Compressor
- Condenser
- Structure of Condenser
- Specifications of Condenser
- Function of Condenser
- Receiver Drier
- Structure of Receiver Dryer
- Specifications of Receiver Dryer
- Function of Receiver Dryer
- Air Conditioner Related Sensors
- Structure of Sunlight Sensor
- Function of Sunlight Sensor
- Structure of Outside Temperature Sensor
- Function of Outside Air Temperature Sensor
- Explanation of Procedure for Test of and Troubleshooting of Air Conditioner
- Circuit Diagram and Configuration of Connector Pins of Air Conditioner
- System Diagram of Air Conditioner
- Input and Output Signals of Air Conditioner Controller
- Function of Air Conditioner Controller
- Locations of Air Conditioner Parts and Layout of Connectors
- Examine Air Leakage (Duct)
- How to Examine Air Leakage (Duct)
- Examine Air Conditioner with Self-Diagnosis Function
- Open the Electrical System Abnormality Record Screen in Service Mode of Machine Monitor
- Examine Vent (Mode) Changeover
- How to Examine Vent (Mode) Changeover
- Examine Fresh/Recirc Air Changeover
- How to Examine Fresh/Recirc Air Changeover
- Examine Sunlight Sensor
- How to Examine Sunlight Sensor
- Examine Refrigerant (Triple) Pressure Switch
- How to Examine Refrigerant (Triple) Pressure Switch
- Examine Relay
- Air Conditioner Troubleshooting Chart 1
- Air Conditioner Troubleshooting Chart 2
- Information Shown in Troubleshooting Table
- Failure Code [879AKA]
- Failure Code [879AKB]
- Failure Code [879BKA]
- Failure Code [879BKB]
- Failure Code [879CKA]
- Failure Code [879CKB]
- Failure Code [879DKZ]
- Failure Code [879EMC]
- Failure Code [879FMC]
- Failure Code [879GKX]
- A-1 Troubleshooting for Power Supply System (Air Conditioner Does Not Operate)
- A-2 Troubleshooting for Compressor and Refrigerant System (Air is Not Cooled)
- A-3 Troubleshooting for Blower Motor System (No Air Comes Out or Air Flow is Abnormal)
- A-4 Troubleshooting for Fresh/Recirc Air Changeover
- Troubleshooting by Gauge Pressure
- Connect Service Tool
- How to Connect Service Tool
- Precautions for Disconnection and Connection of Air Conditioner Piping
- Handle Compressor Oil
- 90 Circuit Diagrams
- Table of Contents
- How to Read the Codes for Electric Cable
- Hydraulic Circuit Diagram
- Symbols Used in Hydraulic Circuit Diagram
- Hydraulic Circuit Diagram
- Power Train Hydraulic Circuit Diagram
- Electrical Circuit Diagram
- Symbols Used in Electric Circuit Diagram
- Electrical Circuit Diagram (1/16)
- Electrical Circuit Diagram (2/16)
- Electrical Circuit Diagram (3/16)
- Electrical Circuit Diagram (4/16)
- Electrical Circuit Diagram (5/16)
- Electrical Circuit Diagram (6/16)
- Electrical Circuit Diagram (7/16)
- Electrical Circuit Diagram (8/16)
- Electrical Circuit Diagram (9/16)
- Electrical Circuit Diagram (10/16)
- Electrical Circuit Diagram (11/16)
- Electrical Circuit Diagram (12/16)
- Electrical Circuit Diagram (13/16)
- Electrical Circuit Diagram (14/16)
- Electrical Circuit Diagram (15/16)
- Electrical Circuit Diagram (16/16)
- Electrical Circuit Diagram of Inside of CAB (1/16)
- Electrical Circuit Diagram of Inside of CAB (2/16)
- Electrical Circuit Diagram of Inside of CAB (3/16)
- Electrical Circuit Diagram of Inside of CAB (4/16)
- Electrical Circuit Diagram of Inside of CAB (5/16)
- Electrical Circuit Diagram of Inside of CAB (6/16)
- Electrical Circuit Diagram of Inside of CAB (7/16)
- Electrical Circuit Diagram of Inside of CAB (8/16)
- Electrical Circuit Diagram of Inside of CAB (9/16)
- Electrical Circuit Diagram of Inside of CAB (10/16)
- Electrical Circuit Diagram of Inside of CAB (11/16)
- Electrical Circuit Diagram of Inside of CAB (12/16)
- Electrical Circuit Diagram of Inside of CAB (13/16)
- Electrical Circuit Diagram of Inside of CAB (14/16)
- Electrical Circuit Diagram of Inside of CAB (15/16)
- Electrical Circuit Diagram of Inside of CAB (16/16)
- Index
Komatsu
