Komatsu D475A-3 Bulldozer Operation and Maintenance Manual (SEAM025103T)

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Komatsu D475A-3 Bulldozer Index:

COVER
1.FOREWORD
2.SAFETY INFORMATION
3.INTRODUCTION
4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
5.CONTENTS
SAFETY
- 6.GENERAL PRECAUTIONS
- 7.PRECAUTIONS DURING OPERATION
  - 7.1 BEFORE STARTING ENGINE
  - 7.2 AFTER STARTING ENGINE
  - 7.3 TRANSPORTATION
  - 7.4 BATTERY
  - 7.5 TOWING
- 8.PRECAUTIONS FOR MAINTENANCE
  - 8.1 BEFORE CARRYING OUT MAINTENANCE
  - 8.2 DURING MAINTENANCE
- 9.POSITION FOR ATTACHING SAFETY LABELS
  - 9.1 POSITION FOR ATTACHING SAFETY LABELS
  - 9.2 CONTENT AND USE OF WARNING PLATES
OPERATION
- 10.GENERAL VIEW
  - 10.1 GENERAL VIEW OF MACHINE
  - 10.2 GENERAL VIEW OF CONTROLS AND GAUGES
- 11.EXPLANATION OF COMPONENTS
  - 11.1 FRONT PANEL
  - 11.2 SWITCHES
  - 11.3 CONTROL LEVERS AND PEDALS
  - 11.4 CONTROLLER
  - 11.5 DUST INDICATOR
  - 11.6 POWER SOURCE
  - 11.7 FUSE BOX
  - 11.8 DOOR-OPEN LOCK
  - 11.9 SASH GLASS INTERMEDIATE LOCK
  - 11.10 DOOR POCKET
  - 11.11 ASHTRAY
  - 11.12 TOOL BOX
  - 11.13 HANDLING AIR CONDITIONER
  - 11.14 HANDLING ACCUMULATOR
- 12.OPERATION
  - 12.1 CHECK BEFORE STARTING ENGINE
  - 12.2 STARTING ENGINE
  - 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
  - 12.4 MOVING MACHINE
  - 12.5 SHIFTING GEAR
  - 12.6 SHIFTING BETWEEN FORWARD AND REVERSE
  - 12.7 STEERING MACHINE
  - 12.8 STOPPING MACHINE
  - 12.9 PRECAUTIONS FOR OPERATION
  - 12.10 WORK POSSIBLE USING BULLDOZER
  - 12.11 RIPPER OPERATION
  - 12.12 ADJUSTMENT OF WORK EQUIPMENT
  - 12.13 PARKING MACHINE
  - 12.14 CHECK AFTER FINISHING WORK
  - 12.15 STOPPING ENGINE
  - 12.16 CHECK AFTER STOPPING ENGINE
  - 12.17 LOCKING
  - 12.18 TIPS LONGER UNDERCARRIAGE LIFE
- 13.TRANSPORTATION
  - 13.1 LOADING,UNLOADING WORK
  - 13.2 PRECAUTIONS FOR LOADING
  - 13.3 METHOD OF LIFTING MACHINE
  - 13.4 PRECAUTIONS FOR TRANSPORTATION
  - 13.5 REMOVAL OF CAB
  - 13.6 INSTALLATION OF CAB
- 14.COLD WEATHER OPERATION
  - 14.1 PRECAUTIONS FOR LOW TEMPERATURE
  - 14.2 AFTER COMPLETION OF WORK
  - 14.3 AFTER COLD WEATHER
- 15.LONG-TERM STORAGE
  - 15.1 BEFORE STORAGE
  - 15.2 DURING STORAGE
  - 15.3 AFTER STORAGE
- 16.TROUBLESHOOTING
  - 16.1 AFTER RUNNING OUT OF FUEL
  - 16.2 METHOD OF TOWING MACHINE
  - 16.3 IF BATTERY IS DISCHARGED
  - 16.4 OTHER TROUBLE
MAINTENANCE
- 17.GUIDES TO MAINTENANCE
- 18.OUTLINES OF SERVICE
  - 18.1 OUTLINE OF OIL,FUEL,COOLANT
  - 18.2 RELATING TO ELECTRIC SYSTEM
  - 18.3 OUTLINE OF HYDRAULIC SYSTEM
- 19.WEAR PARTS LIST
- 20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - 21.1 INTRODUCTION OF NECESSARY TOOLS
  - 21.2 TORQUE LIST
- 22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 23.MAINTENANCE SCHEDULE CHART
- 24.SERVICE PROCEDURE
  - 24.1 INITIAL 250 HOURS SERVICE
  - 24.2 WHEN REQUIRED
  - 24.3 CHECK BEFORE STARTING
  - 24.4 EVERY 250 HOURS SERVICE
  - 24.5 EVERY 500 HOURS SERVICE
  - 24.6 EVERY 1000 HOURS SERVICE
  - 24.7 EVERY 2000 HOURS SERVICE
  - 24.8 EVERY 4000 HOURS SERVICE
SPECIFICATIONS
- 25.SPECIFICATIONS
OPTIONS,ATTACHMENTS
- 26.GENERAL PRECAUTIONS
  - 26.1 PRECAUTIONS RELATED TO SAFETY
- 27.USING SEAT BELT
  - 27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER
- 28.SELECTION OF TRACK SHOE
  - 28.1 SELECTION OF TRACK SHOES
- 29.PROCEDURE FOR SELECTING RIPPER POINT
  - 29.1 PROCEDURE FOR SELECTING RIPPER POINT
- 30.HANDLING CAP WITH LOCK
  - 30.1 OPENING AND CLOSING LOCKABLE CAP
- 31.EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER
  - 31.1 BLADE CONDITION
  - 31.2 DOZING WORK
  - 31.3 LEVELING (SPREADING) OPERATIONS
  - 31.4 DITCHING OPERATIONS
  - 31.5 BOULDER RAISING OPERATIONS
  - 31.6 SIDE-CUTTING OPERATIONS
  - 31.7 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)
- 32.SHOE SLIP CONTROL
  - 32.1 MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)
  - 32.2 EFFECTIVE USE OF MODE SELECTION SYSTEM
  - 32.3 IF MODE SELECTION SYSTEM FLASHES