Komatsu D475A-5 Bulldozer Operation and Maintenance Manual (PEN00093-04)

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Komatsu D475A-5 Bulldozer Index:

COVER
FOREWORD
- FOREWORD
- SAFETY INFORMATION
- INTRODUCTION
  - FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
  - BREAKING IN THE MACHINE
- NECESSARY INFORMATION
  - PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
  - EPA REGULATIONS, ENGINE NUMBER PLATE
  - BLADE SERIAL NO. PLATE POSITION
  - RIPPER SERIAL NO. PLATE POSITION
  - POSITION OF SERVICE METER
  - TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- CONTENTS
SAFETY
- SAFETY
- SAFETY LABELS
  - POSITIONS OF SAFETY PICTOGRAMS
  - SAFETY LABELS
- GENERAL PRECAUTIONS
  - SAFETY RULES
  - IF ABNORMALITIES ARE FOUND
  - CLOTHING AND PERSONAL PROTECTIVE ITEMS
  - FIRE EXTINGUISHER AND FIRST AID KIT
  - SAFETY FEATURES
  - KEEP MACHINE CLEAN
  - INSIDE OPERATOR’S COMPARTMENT
  - ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
  - HANDRAILS AND STEPS
  - PRECAUTIONS WHEN WORKING IN HIGH PLACES
  - MOUNTING AND DISMOUNTING
  - NO PEOPLE ON ATTACHMENTS
  - CRUSHING OR CUTTING PREVENTION
  - PREVENTION OF BURNS
  - FIRE PREVENTION
  - ACTION IF FIRE OCCURS
  - WINDOW WASHER LIQUID
  - PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
  - PRECAUTIONS FOR ATTACHMENTS
  - CAB WINDOW GLASSES
  - UNAUTHORIZED MODIFICATION
  - SAFETY AT WORKSITE
  - WORKING ON LOOSE GROUND
  - DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
  - ENSURE GOOD VISIBILITY
  - VENTILATION FOR ENCLOSED AREAS
  - CHECKING SIGNALMAN’S SIGNALS AND SIGNS
  - BE CAREFUL ABOUT ASBESTOS DUST
- PRECAUTIONS FOR OPERATION
  - BEFORE STARTING ENGINE
  - OPERATION
  - TRANSPORTATION
  - BATTERY
  - TOWING
- PRECAUTIONS FOR MAINTENANCE
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
  - FRONT PANEL
  - SWITCHES
  - CONTROL LEVERS, PEDALS
  - DUST INDICATOR
  - POWER SOURCE
  - FUSE BOX
  - DOOR OPEN LOCK
  - SASH GLASS INTERMEDIATE LOCK
  - DOOR POCKET
  - ASHTRAY
  - TOOL BOX
  - CLEAN INTERIOR OF CAB
  - CAR STEREO, HANDLING
  - AIR CONDITIONER, HANDLING
  - ACCUMULATOR, HANDLING
  - EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER
  - HANDLING MACHINES EQUIPPED WITH VHMS
- OPERATION
  - CHECK BEFORE STARTING ENGINE, ADJUST
  - STARTING ENGINE
  - OPERATIONS AND CHECKS AFTER STARTING ENGINE
  - STOPPING ENGINE
  - CHECK AFTER STOPPING ENGINE
  - MOVING MACHINE
  - STOPPING MACHINE
  - SHIFTING GEAR
  - SHIFTING BETWEEN FORWARD AND REVERSE
  - STEERING MACHINE
  - PRECAUTIONS FOR OPERATION
  - PARKING MACHINE
  - CHECK AFTER FINISHING WORK
  - LOCKING
  - WORK POSSIBLE USING BULLDOZER
  - EFFECTIVE USE OF MODE SELECTION SYSTEM
  - RIPPER OPERATION
  - OPERATING METHOD FOR RIPPING OPERATIONS
  - ADJUSTING POSTURE OF WORK EQUIPMENT
  - TIPS FOR LONGER UNDERCARRIAGE LIFE
- TRANSPORTATION
  - TRANSPORTATION PROCEDURE
  - LOADING, UNLOADING WORK
  - METHOD OF LIFTING MACHINE
  - PRECAUTIONS FOR TRANSPORTATION
  - TRAVELING ON ROADS
  - REMOVAL OF CAB
  - INSTALLATION OF CAB
  - INSTALLATION OF ROPS
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLESHOOTING
  - AFTER RUNNING OUT OF FUEL
  - METHOD OF TOWING MACHINE
  - IF BATTERY IS DISCHARGED
  - OTHER TROUBLE
  - WHEN MODE SELECTION SYSTEM FLASHES
MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINES OF SERVICE
  - HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  - OUTLINE OF ELECTRIC SYSTEM
  - HANDLING HYDRAULIC RELATED EQUIPMENT
- WEAR PARTS
  - WEAR PARTS LIST
- USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE SCHEDULE CHART
- SERVICE PROCEDURE
  - INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 250 HOURS SERVICE
  - EVERY 500 HOURS SERVICE
  - EVERY 1000 HOURS SERVICE
  - EVERY 2000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
SPECIFICATIONS
- SPECIFICATIONS
ATTACHMENTS, OPTIONS
- GENERAL PRECAUTIONS
  - PRECAUTIONS RELATED TO SAFETY
- SELECTION OF TRACK SHOE
  - SELECTION OF TRACK SHOES
- PROCEDURE FOR SELECTING RIPPER POINT
- CAP WITH LOCK, HANDLING
  - METHOD OF OPENING AND CLOSING CAP WITH LOCK
- EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER
  - BLADE CONDITION
  - DOZING WORK
  - LEVELING (SPREADING) OPERATION
  - DITCHING OPERATION
  - BOULDER RAISING OPERATION
  - SIDE-CUTTING OPERATIONS
  - HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)
- SHOE SLIP CONTROL
  - MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)
  - EFFECTIVE USE OF MODE SELECTION SYSTEM
  - IF MODE SELECTION SYSTEM FLASHES
INDEX