Format: PDF (Printable Document)
File Language: English
File Pages: 393
File Size: 10.75 MB (Speed Download Link)
Brand: Komatsu
Model: D475ASD-5E0 Bulldozer
Book No: PEN01273-04
Type of Document: Operation and Maintenance Manual
$ 40
This manual is what I’d keep on hand for a D475ASD-5E0 that’s pushing heavy overburden or ripping in a rough quarry all day. It helps you set a solid daily/weekly service rhythm, so you’re not guessing when to inspect undercarriage, blade hardware, or cooling system. If, for example, the machine starts running hotter after a long push, this book walks you through the basic checks and adjustments you can do on-site before calling in bigger repairs.
Applications & Use Cases
FAQ
Q: Can I use this manual on a tablet in the cab?
A: Yes, it’s practical to keep a digital copy for quick checks, then print key pages you want at the service truck.
Q: Is this useful if a dealer still services my dozer?
A: Definitely; it lets you monitor service quality and spot issues between dealer visits.
Safety Note
Always follow the manual’s lockout and support procedures before inspecting or working under any raised component.
CONTENTS
FOREWORD 1- 1
READ THIS MANUAL 1- 2
SAFETY INFORMATION 1- 4
INTRODUCTION 1- 5
USE OF MACHINE 1- 5
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1- 5
VISIBILITY FROM OPERATOR’S SEAT 1- 6
NECESSARY INFORMATION 1- 7
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE 1- 7
ENGINE SERIAL NUMBER PLATE 1- 7
BLADE SERIAL NO. PLATE POSITION 1- 8
POSITION OF SERVICE METER 1- 8
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 1- 8
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 5
POSITIONS OF SAFETY PICTOGRAMS 2- 5
SAFETY LABELS 2- 6
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2- 11
PRECAUTIONS BEFORE STARTING OPERATION 2- 11
PREPARATIONS FOR SAFE OPERATION 2- 11
FIRE PREVENTION 2- 13
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2- 14
DO NOT GET CAUGHT IN WORK EQUIPMENT 2- 16
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2- 16
UNAUTHORIZED MODIFICATION 2- 16
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2- 16
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2- 17
PRECAUTIONS FOR OPERATION 2- 18
PRECAUTIONS FOR JOBSITE 2- 18
STARTING ENGINE 2- 20
OPERATION 2- 23
TRANSPORTATION 2- 26
TOWING 2- 27
PRECAUTIONS FOR MAINTENANCE 2- 28
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2- 28
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 2- 33
OPERATION 3- 1
GENERAL VIEW 3- 2
GENERAL VIEW OF MACHINE 3- 2
GENERAL VIEW OF CONTROLS AND GAUGES 3- 3
EXPLANATION OF COMPONENTS 3- 5
FRONT PANEL 3- 5
SWITCHES 3- 35
CONTROL LEVERS, PEDALS 3- 40
DUST INDICATOR 3- 47
POWER SOURCE 3- 47
FUSE BOX 3- 48
DOOR OPEN LOCK 3- 52
1 – 9
.
CONTENTS FOREWORD
SASH GLASS INTERMEDIATE LOCK 3- 52
CAP WITH LOCK 3- 53
DOOR POCKET 3- 54
ASHTRAY 3- 55
TOOL BOX 3- 55
CLEAN INTERIOR OF CAB 3- 55
CAR RADIO, HANDLING 3- 56
CAR STEREO, HANDLING 3- 66
AIR CONDITIONER, HANDLING 3- 83
OPERATION 3-100
CHECK BEFORE STARTING ENGINE, ADJUST 3-100
STARTING ENGINE 3-128
OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-136
STOPPING ENGINE 3-140
MOVING MACHINE 3-141
STOPPING MACHINE 3-143
SHIFTING GEAR 3-144
SHIFTING BETWEEN FORWARD AND REVERSE 3-149
STEERING MACHINE 3-150
PRECAUTIONS FOR OPERATION 3-154
PARKING MACHINE 3-157
CHECK AFTER STOPPING ENGINE 3-158
CHECK AFTER FINISHING WORK 3-159
LOCKING 3-159
PROHIBITED WORK OF SUPER DOZER 3-160
WORK POSSIBLE USING BULLDOZER 3-162
EFFECTIVE USE OF SUPER DOZER 3-164
EFFECTIVE USE OF MODE SELECTION SYSTEM 3-167
ADJUSTING POSTURE OF WORK EQUIPMENT 3-172
TIPS FOR LONGER UNDERCARRIAGE LIFE 3-173
TRANSPORTATION 3-175
TRANSPORTATION PROCEDURE 3-175
LOADING, UNLOADING WORK 3-175
METHOD OF LIFTING MACHINE 3-178
TRAVELING ON ROADS 3-179
REMOVAL OF CAB 3-180
INSTALLATION OF CAB 3-183
INSTALLATION OF ROPS 3-184
COLD WEATHER OPERATION 3-185
PRECAUTIONS FOR LOW TEMPERATURE 3-185
AFTER COMPLETION OF WORK 3-187
AFTER COLD WEATHER 3-187
LONG-TERM STORAGE 3-188
BEFORE STORAGE 3-188
DURING STORAGE 3-188
AFTER STORAGE 3-188
STARTING MACHINE AFTER LONG-TERM STORAGE 3-188
STORAGE FOR POWER TRAIN ASSEMBLY 3-189
TROUBLESHOOTING 3-190
AFTER RUNNING OUT OF FUEL 3-190
METHOD OF TOWING MACHINE 3-190
IF BATTERY IS DISCHARGED 3-192
OTHER TROUBLE 3-196
WHEN MODE SELECTION SYSTEM FLASHES 3-200
MAINTENANCE 4- 1
GUIDES TO MAINTENANCE 4- 2
OUTLINES OF SERVICE 4- 5
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4- 5
OUTLINE OF ELECTRIC SYSTEM 4- 9
HANDLING HYDRAULIC RELATED EQUIPMENT 4- 10
WEAR PARTS 4- 11
WEAR PARTS LIST 4- 11
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 4- 12
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL 4- 16
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4- 17
TORQUE LIST 4- 17
DEFINED LIFE PARTS 4- 18
MAINTENANCE SCHEDULE CHART 4- 21
MAINTENANCE SCHEDULE CHART 4- 21
MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIO-FUEL IS USED 4- 23
SERVICE PROCEDURE 4- 24
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) 4- 24
WHEN REQUIRED 4- 25
CHECK BEFORE STARTING 4- 61
EVERY 250 HOURS SERVICE 4- 62
EVERY 500 HOURS SERVICE 4- 70
EVERY 1000 HOURS SERVICE 4- 76
EVERY 2000 HOURS SERVICE 4- 83
EVERY 4000 HOURS SERVICE 4- 92
EVERY 8000 HOURS SERVICE 4- 97
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS, OPTIONS 6- 1
GENERAL PRECAUTIONS 6- 2
PRECAUTIONS RELATED TO SAFETY 6- 2
SELECTION OF TRACK SHOE 6- 3
SELECTION OF TRACK SHOES 6- 3
HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus 6- 4
KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED 6- 4
KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED 6- 5
MINING SPECIFICATION MACHINE 6- 6
FRONT PANEL 6- 6
SWITCH 6- 7
FUSE BOX 6- 13
CIRCUIT BREAKER FOR MAIN POWER SUPPLY 6- 14
BATTERY ISOLATOR SWITCH, STARTING MOTOR ISOLATOR SWITCH 6- 15
TOOL BOX 6- 15
CAR STEREO, HANDLING 6- 16
OPERATIONS AND CHECKS BEFORE STARTING ENGINE 6- 17
1 – 11
.
CONTENTS FOREWORD
STARTING WITH BOOSTER CABLES 6- 19
CARRYING OUT KOWA (Komatsu Oil Wear Analysis) 6- 20
WEAR PARTS 6- 21
WHEN REQUIRED 6- 22
EVERY 250 HOURS SERVICE 6- 26
EVERY 500 HOURS SERVICE 6- 28
EVERY 1000 HOURS SERVICE 6- 30
EVERY 2000 HOURS SERVICE 6- 34
INDEX 7- 1
