Komatsu D85ESS-2A Bulldozer Operation and Maintenance Manual (PEN01634-03)

Komatsu D85ESS-2A Bulldozer Operation and Maintenance Manual (PEN01634-03)

Komatsu D85ESS-2A Bulldozer Index:

• COVER
• FOREWORD
  • FOREWORD
  • SAFETY INFORMATION
  • INTRODUCTION
    • FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
  • NECESSARY INFORMATION
    • MACHINE SERIAL NO. PLATE AND POSITION
    • ENGINE SERIAL NO. PLATE AND POSITION
    • POSITION OF SERVICE METER
    • TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
• CONTENTS
  • FOREWORD
  • SAFETY
  • OPERATION
  • MAINTENANCE
  • SPECIFICATIONS
  • ATTACHMENTS, OPTIONS
• SAFETY
  • SAFETY
  • SAFETY LABELS
    • POSITIONS OF SAFETY PICTOGRAMS
    • SAFETY LABELS
  • GENERAL PRECAUTIONS
    • SAFETY RULES
    • IF ABNORMALITIES ARE FOUND
    • CLOTHING AND PERSONAL PROTECTIVE ITEMS
    • FIRE EXTINGUISHER AND FIRST AID KIT
    • SAFETY FEATURES
    • KEEP MACHINE CLEAN
    • INSIDE OPERATOR’S COMPARTMENT
    • ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
    • HANDRAILS AND STEPS
    • MOUNTING AND DISMOUNTING
    • NO PEOPLE ON ATTACHMENTS
    • CRUSHING OR CUTTING PREVENTION
    • PREVENTION OF BURNS
    • FIRE PREVENTION
    • ACTION IF FIRE OCCURS
    • WINDOW WASHER LIQUID
    • PRECAUTIONS WHEN USING ROPS
    • PRECAUTIONS FOR ATTACHMENTS
    • UNAUTHORIZED MODIFICATION
    • SAFETY AT WORKSITE
    • WORKING ON LOOSE GROUND
    • DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
    • ENSURE GOOD VISIBILITY
    • VENTILATION FOR ENCLOSED AREAS
    • CHECKING SIGNALMAN’S SIGNALS AND SIGNS
    • EMERGENCY EXIT FROM OPERATOR’S CAB
    • BE CAREFUL ABOUT ASBESTOS DUST
  • PRECAUTIONS FOR OPERATION
    • STARTING ENGINE
    • OPERATION
    • TRANSPORTATION
    • BATTERY
    • TOWING
  • PRECAUTIONS FOR MAINTENENCE
    • WARNING TAG
    • KEEP WORK PLACE CLEAN AND TIDY
    • APPOINT LEADER WHEN WORKING WITH OTHERS
    • STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
    • TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
    • PROPER TOOLS
    • NO UNAUTHORIZED PERSONNEL INTO AREA
    • ATTACHMENTS
    • PRECAUTIONS FOR WORK UNDER MACHINE AND WORK EQUIPMENT
    • NOISE
    • PRECAUTIONS WHEN USING HAMMER
    • REPAIR WELDING
    • REMOVING BATTERY TERMINAL
    • PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
    • DO NOT DISASSEMBLE RECOIL SPRING
    • PRECAUTION WITH HIGH-PRESSURE OIL
    • HANDLING HIGH-PRESSURE HOSES
    • WASTE MATERIAL
    • MAINTENANCE FOR AIR CONDITIONER
    • COMPRESSED AIR
    • PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• OPERATION
  • GENERAL VIEW
    • GENERAL VIEW OF MACHINE
    • GENERAL VIEW OF CONTROLS AND GAUGES
  • EXPLANATION OF COMPONENTS
    • MONITOR PANEL
    • GAUGE PANEL
    • SWITCHES
    • LAMP
    • CONTROL LEVERS AND PEDALS
    • FUSE
    • ELECTRIC POWER TAKE-OUT ADAPTER
    • DOOR-OPEN LOCK
    • SASH GLASS INTERMEDIATE LOCK
    • CAP, COVER WITH LOCK
    • HOT AND COOL BOX
    • OPERATION MANUAL STORAGE
    • ASHTRAY
    • TOOL BOX
    • GREASE PUMP HOLDER
    • CAR STEREO
    • AIR CONDITIONER
    • HEATER
  • OPERATION
    • CHECK BEFORE STARTING ENGINE, ADJUST
    • STARTING ENGINE
    • OPERATIONS AND CHECKS AFTER STARTING ENGINE
    • STOPPING ENGINE
    • CHECK AFTER STOPPING ENGINE
    • MACHINE OPERATION
    • SHIFTING GAER
    • SHIFTING BETWEEN FORWARD AND REVERSE
    • STEERING MACHINE
    • PRECAUTIONS FOR OPERATION
    • WORK POSSIBLE USING BULLDOZER
    • ADJ USTING POSTURE OF WORK EQUIPMENT
    • PARKING MACHINE
    • CHECK AFTER FINISHING WORK
    • LOCKING
    • TIPS FOR LONGER UNDERCARRIAGE LIFE
  • TRANSPORTATION
    • TRANSPORTATION MEANS
    • REMOVING CAB
    • PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
    • LOADING, UNLOADING WORK
    • LIFTING MACHINE
  • COLD WEATHER OPERATION
    • PRECAUTIONS FOR LOW TEMPERATURE
    • AFTER COMPLETION OF WORK
    • AFTER COLD WEATHER
  • LONG-TERM STORAGE
    • BEFORE STORAGE
    • DURING STORAGE
    • AFTER STORAGE
  • TROUBLESHOOTING
    • AFTER RUNNING OUT OF FUEL
    • TOWING THE MACHINE
    • IF BATTERY IS DISCHARGED
    • OTHER TROUBLE
• MAINTENANCE
  • GUIDE TO MAINTENANCE
    • CHECK SERVICE METER
    • KOMATSU GENUINE REPLACEMENTPARTS:
    • KOMATSU GENUINE OILS:
    • ALWAYS USE CLEAN WASHER FLUID:
    • CLEAN OIL AND GREASE:
    • CHECKING FOREIGN MATERIALS DRAINED OIL:
    • FUEL STRAINER:
    • WELDING INSTRUCTIONS:
    • DO NOT DROP THINGS INSIDE MACHINE:
    • DUSTY WORKSITES:
    • AVOID MIXING OILS:
    • PRECAUTIONS FOR OPENING AND CLOSING ENGINE SIDE COVER
    • LOOKING THE INSPECTION COVERS:
    • HYDRAULIC SYSTEM – AIR BLEEDING
    • PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
    • CHECK AFTER INSPECTION AND MAINTENANCE WORKS:
    • FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
  • OUTLINE OF SERVICE
    • HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
    • BATTERY TERMINAL
    • RELATING TO ELECTRIC SYSTEM
  • WEAR PARTS
    • WEAR PARTS LIST
  • RECOMMENDED FUEL, COOLANT, AND LUBRICANT
    • USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
    • RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
  • STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
    • TORQUE LIST
  • DEFINED LIFE PARTS
  • MAINTENANCE SCHEDURE CHART
    • MAINTENANCE SCHEDURE CHART
  • SERVICE PROCEDURE
    • WHEN REQUIRED
    • CHECK BEFORE STARTING
    • EVERY 50 HOURS SERVICE
    • EVERY 250 HOURS SERVICE
    • EVERY 500 HOURS SERVICE
    • EVERY 1000 HOURS SERVICE
    • EVERY 2000 HOURS SERVICE
    • EVERY 4000 HOURS SERVICE
• SPECIFICATIONS
  • SPECIFICATIONS
• ATTACHMENTS, OPTIONS
  • GENERAL PRECAUTIONS
    • PRECAUTIONS RELATED TO SAFETY
  • SUSPENSION SEAT
  • HEADREST
  • HANDLING ACCUMULATOR
    • METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR
  • EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT
  • HANDLING TOWING WINCH
    • EXPLANATION OF CONTROLS
    • OPERATION
    • MAINTENANCE
    • SPECIFICATIONS
• INDEX

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